Charging System (2AZ-FE): Generator: Reassembly

INSTALL GENERATOR ROTOR ASSEMBLY
1. Install the washer onto the generator rectifier end frame.
  
  Fig 1: Installing Washer Onto Generator Rectifier End Frame
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the generator rotor onto the generator rectifier end frame.
  
  Fig 2: Installing Generator Rotor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a 32 mm socket wrench and press, slowly push the generator drive end frame onto the generator rectifier end frame.
  
  Fig 3: Pushing Generator Drive End Frame
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Tighten the 4 bolts.
  Torque: 5.8 N*m (59 kgf*cm, 51 in.*lbf)
  
  Fig 4: Tightening End Frame Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the cord clip with the bolt.
  Torque: 4.6 N*m (47 kgf*cm, 41 in.*lbf)
  
  Fig 5: Installing Cord Clip
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL GENERATOR BRUSH HOLDER ASSEMBLY
1. While pushing the 2 brushes into the generator brush holder, insert a 1.0 mm (0.039 in.) pin into the generator brush holder.
  
  Fig 6: Installing Generator Brush Holder Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the generator brush holder with the 2 screws.
  Torque: 1.8 N*m (18 kgf*cm, 16 in.*lbf)
3. Pull the pin out of the generator brush holder.
  
  Fig 7: Pulling Pin Out Of Generator Brush Holder
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the terminal insulator onto the generator rectifier end frame.
  
  Fig 8: Installing Terminal Insulator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the generator rear end cover with the 3 nuts.
  Torque: 4.6 N*m (47 kgf*cm, 41 in.*lbf)
  
  Fig 9: Installing Generator Rear End Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL GENERATOR PULLEY WITH CLUTCH
1. Install the pulley by hand.
2. Install SST to the pulley and vise as shown..
  SST 09820-63020
  
  Fig 10: Installing SST To Pulley
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Turn SST (B) counterclockwise to tighten the pulley.
  Torque: 111 N*m (1125 kgf*cm, 81 ft.*lbf)
4. Install a new cap to the pulley.
  
  Fig 11: Installing Cap
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Check that the generator pulley rotates smoothly.