Charging System (2AZ-FE): Generator: Disassembly

REMOVE GENERATOR PULLEY WITH CLUTCH
1. Remove the cap from the pulley.
  1. Using a screwdriver, puncture the center of the cap and pry it off.
    NOTE: Do not reuse the cap.
    
    Fig 1: Removing Cap From Pulley
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install SST to the pulley and vise as shown in Fig 2.
  SST 09820-63020
3. Mount SST (A) in a vise.
  
  Fig 2: Installing SST (A) In Vise
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Turn SST (B) clockwise to loosen the pulley.
5. Remove the pulley.
  
  Fig 3: Installing SST (B) Clockwise To Loosen Pulley
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
1. Remove the 3 nuts and generator rear end cover.
  
  Fig 4: Removing Generator Brush Holder Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the terminal insulator.
  
  Fig 5: Removing Terminal Insulator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the 2 screws and generator brush holder.
  
  Fig 6: Removing Generator Brush Holder
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE GENERATOR ROTOR ASSEMBLY
1. Remove the bolt and cord clip.
  
  Fig 7: Removing Cord Clip
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 4 bolts.
  
  Fig 8: Removing Generator Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using SST, remove the coil.
  SST 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010)
  
  Fig 9: Removing Coil
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Remove the washer.
5. Remove the generator rotor.