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Quarter Window Glass: Installation

HINT:

  1. INSTALL QUARTER WINDOW ASSEMBLY LH 
    1. Using a brush or sponge, apply primer M to the exposed part of the vehicle body.
      NOTE:
      • Allow the primer coating to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
      Fig 1: Applying Primer M To Exposed Part Of Vehicle Body
      G04491484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a brush or sponge, apply primer G to the contact surface of the glass.
      Fig 2: Applying Primer G To Contact Surface Of Glass
      G04491485Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      If primer is applied to an area that is specified, wipe off the primer with white gasoline before it dries.

      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
    3. Apply adhesive to the quarter window glass.

      Adhesive: 

      Toyota Genuine Windshield Glass Adhesive or Equivalent or equivalent 

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.
        Fig 3: Applying Adhesive To Quarter Window Glass
        G04491486Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Standard measurement 

        MEASUREMENT AREA SPECIFIED CONDITION

        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        HINT:

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage time frame 

        TEMPERATURE REFERENCE

        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with the cartridge.
      3. Apply adhesive to the quarter window glass as shown in the illustration.
    4. Install the quarter window glass to the vehicle body.
      1. Hold the quarter window glass in place securely with protective tape or equivalent until the adhesive hardens.
        NOTE:
        • Allow the primer coating to dry for 3 minutes or more.
        • Check that the clips are attached to the body correctly.
        • Check the clearance between the body and glass.
      2. Lightly press the front surface of the glass to ensure a close fit.
      3. Using a scraper, remove any excess or protruding adhesive.
        Fig 4: Removing Protruding Adhesive Using Scraper
        G04491487Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        HINT:

        Apply adhesive onto the glass rim.

        NOTE: Do not drive the vehicle within the time written in the table below.

        Minimum time 

        TEMPERATURE REFERENCE

        Temperature Minimum time prior to driving vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
  2. CHECK FOR LEAKS AND REPAIR 
    1. Conduct a leak test after the adhesive has completely hardened.
    2. Seal any leaks with auto glass sealer.
  3. INSTALL ROOF HEADLINING ASSEMBLY 
    1. Install the roof headlining (See appropriate INSTALLATION procedure in REMOVAL article).
  4. INSTALL REAR NO. 1 SEAT BELT ASSEMBLY OUTER LH (See appropriate step(s) under  INSTALLATION  ). 
  5. INSTALL INNER ROOF SIDE GARNISH ASSEMBLY LH (w/Rear No. 2 Seat) (See appropriate INSTALLATION procedure in  INSTALLATION  article). 
  6. INSTALL INNER ROOF SIDE GARNISH ASSEMBLY LH (w/o Rear No. 2 Seat) (See appropriate INSTALLATION procedure in  INSTALLATION  article). 
  7. INSTALL REAR NO. 2 SEAT BELT ASSEMBLY OUTER LH (w/Rear No. 2 Seat) (See appropriate step(s) under  INSTALLATION  ). 
  8. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH (w/Rear No. 2 Seat) (See appropriate INSTALLATION procedure in  INSTALLATION  article). 
  9. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH (w/o Rear No. 2 Seat) (See appropriate INSTALLATION procedure in  INSTALLATION  article). 
  10. CONNECT REAR NO. 2 SEAT BELT ASSEMBLY OUTER LH (w/Rear No. 2 Seat) (See appropriate step(s) under  INSTALLATION  ). 
  11. CONNECT REAR NO. 1 SEAT BELT ASSEMBLY OUTER LH (See appropriate step(s) under  INSTALLATION  ). 
  12. INSTALL RECLINING REMOTE CONTROL LEVER BEZEL LH (w/o Rear No. 2 Seat) (See appropriate INSTALLATION step(s) under  REAR NO. 1 SEAT ASSEMBLY (FOR RH SIDE)  ) 

    Hint: Refer to COMPONENTS "(w/o Rear No. 2 Seat)".

  13. INSTALL REAR FLOOR FINISH PLATE (See appropriate INSTALLATION procedure in  INSTALLATION  article).  
  14. INSTALL BACK DOOR WEATHERSTRIP 
  15. INSTALL REAR FLOOR NO. 1 MAT SUPPORT SIDE PLATE (See appropriate INSTALLATION procedure in  INSTALLATION  article). 
  16. INSTALL REAR NO. 3 FLOOR BOARD 
  17. INSTALL REAR NO. 2 FLOOR BOARD 
  18. INSTALL REAR NO. 2 SEAT ASSEMBLY LH (w/Rear No. 2 Seat) (See appropriate step(s) under  INSTALLATION  ). 
  19. INSTALL REAR NO. 2 SEAT ASSEMBLY RH (w/Rear No. 2 Seat) (See appropriate INSTALLATION procedure in  INSTALLATION  article). 
  20. INSTALL NO. 2 SEAT LEG COVER LH (w/Rear No. 2 Seat) (See appropriate step(s) under  INSTALLATION  ). 
  21. INSTALL NO. 2 SEAT LEG COVER RH (w/o Rear No. 2 Seat) (See appropriate INSTALLATION procedure in  INSTALLATION  article). 
  22. INSTALL NO. 2 SEAT HINGE COVER LH (w/Rear No. 2 Seat) (See appropriate step(s) under  INSTALLATION  ). 
  23. INSTALL NO. 2 SEAT HINGE COVER RH (w/o Rear No. 2 Seat) (See appropriate INSTALLATION procedure in  INSTALLATION  article).  
  24. INSTALL DECK BOARD ASSEMBLY (w/o Rear No. 2 Seat) 
  25. INSTALL REAR NO. 1 FLOOR BOARD (w/o Rear No. 2 Seat) 
  26. INSTALL TONNEAU COVER ASSEMBLY (w/o Rear No. 2 Seat) 
  27. INSTALL PACKAGE TRAY TRIM POCKET SUBASSEMBLY (w/o Rear No. 2 Seat) 
  28. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH 
  29. INSTALL REAR DOOR SCUFF PLATE LH (See appropriate INSTALLATION procedure in  INSTALLATION  article).  
  30. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL