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Charging System (2AZ-FE): Generator: Installation

  1. INSTALL GENERATOR ASSEMBLY 
    1. Confirm that the wire harness of the crankshaft position sensor is secured to the wire harness clamp bracket through the back of the rib of the timing chain cover.
      Fig 1: Installing Generator Wire Harness Clamp Bracket
      G04486159Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the generator with the 2 bolts.

      Torque: 

      21 N*m (215 kgf*cm, 16 ft.*lbf) for bolt A 

      52 N*m (530 kgf*cm, 38 ft.*lbf) for bolt B 

      Fig 2: Installing Generator
      G04486160Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the wire harness clamp.
    4. Install the wire harness clamp bracket with the bolt.

      Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf) 

    5. Connect the generator wire with the nut.

      Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf) 

      Fig 3: Installing Generator Wiring Harness
      G04486161Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the terminal cap.
    7. Connect the generator connector.
  2. INSTALL FAN AND GENERATOR V BELT 
    1. Install the belt (see INSTALLATION ).
  3. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL