Inspection Procedure

HINT:

• If troubleshooting (wire harness inspection) is difficult to perform, remove the front passenger seat installation bolts to see the undersurface of the seat cushion.
• In the above case, hold the seat so that it does not tip over. Holding the seat for a long period of time may cause a problem, such as seat rail deformation. Hold the seat up only for as long as necessary.

1. CHECK DTC 
   1. Turn the power switch ON (IG).
   2. Clear the DTCs (see DTC CHECK / CLEAR  ).

      HINT:

      First clear DTCs stored in the occupant classification ECU and then in the center airbag sensor.

   3. Turn the power switch OFF.
   4. Turn the power switch ON (IG).
   5. Check the DTCs (see DTC CHECK / CLEAR  ).

      OK: DTC B1783 is not output. 

      HINT:

      DTCs other than DTC B1783 may be output at this time, but they are not related to this check.

   OK: USE SIMULATION METHOD TO CHECK 

   NG: Go to Next Step 

2. CHECK CONNECTION OF CONNECTOR 
   1. Turn the power switch OFF.
   2. Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.
   3. Check that the connectors are properly connected to the occupant classification ECU and the rear occupant classification sensor RH.

      OK: The connectors are properly connected. 

   NG: CONNECT CONNECTOR 

   OK: Go to Next Step 

3. CHECK FRONT SEAT WIRE RH (TO B+) 
   1. Disconnect the connectors from the occupant classification ECU and the rear occupant classification sensor RH.
   2. Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.
   3. Turn the power switch ON (IG).
   4. Measure the voltage of the wire harness side connector.

      Standard voltage 

      TESTER CONNECTION SPECIFIED CONDITION
      
      

      Tester Connection	Specified Condition
      O5-4 (SGD4) - Body ground	Below 1 V
      O5-6 (SVC4) - Body ground	Below 1 V
      O5-10 (SIG4) - Body ground	Below 1 V

   NG: REPAIR OR REPLACE FRONT SEAT WIRE RH 

   Fig 1: Checking Front Seat Wire RH (To B+)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   OK: Go to Next Step 

4. CHECK FRONT SEAT WIRE RH (OPEN) 
   1. Turn the power switch OFF.
   2. Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.
   3. Using a service wire,, connect terminals O9-1 (SVC4) and O9-3 (SGD4), and connect terminals O9-2 (SIG4) and O9-3 (SGD4) of connector C.
      NOTE: Do not forcibly insert a service wire into the terminals of the connector when connecting them.
   4. Measure the resistance of the wire harness side connector.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION
      
      

      Tester Connection	Specified Condition
      O5-6 (SVC4) - O5-4 (SGD4)	Below 1 Ω
      O5-10 (SIG4) - O5-4 (SGD4)	Below 1 Ω

   NG: REPAIR OR REPLACE FRONT SEAT WIRE RH 

   Fig 2: Checking Front Seat Wire RH (Open)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   OK: Go to Next Step 

5. CHECK FRONT SEAT WIRE RH (SHORT) 
   1. Disconnect the service wire from connector C.
   2. Measure the resistance of the wire harness side connector.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION
      
      

      Tester Connection	Specified Condition
      O5-6 (SVC4) - O5-4 (SGD4)	1 MΩ or higher
      O5-10 (SIG4) - O5-4 (SGD4)	1 MΩ or higher
      O5-6(SVC4) - O5-10 (SIG4)	1 MΩ or higher

   NG: REPAIR OR REPLACE FRONT SEAT WIRE RH 

   Fig 3: Checking Front Seat Wire RH (Short)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   OK: Go to Next Step 

6. CHECK FRONT SEAT WIRE RH (TO GROUND) 
   1. Measure the resistance of the wire harness side connector.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION
      
      

      Tester Connection	Specified Condition
      O5-4 (SGD4) - Body ground	1 MΩ or higher
      O5-6 (SVC4) - Body ground	1 MΩ or higher
      O5-10 (SIG4) - Body ground	1 MΩ or higher

   NG: REPAIR OR REPLACE FRONT SEAT WIRE RH 

   Fig 4: Checking Front Seat Wire RH (To Ground)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   OK: Go to Next Step 

7. CHECK FOR DTC 
   1. Connect the connectors to the occupant classification ECU and the rear occupant classification sensor RH.
   2. Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.
   3. Turn the power switch ON (IG).
   4. Clear the DTCs (see DTC CHECK / CLEAR  ).

      HINT:

      First clear DTCs stored in the occupant classification ECU and then in the center airbag sensor.

   5. Turn the power switch OFF.
   6. Turn the power switch ON (IG).
   7. Check the DTCs (see DTC CHECK / CLEAR  ).

      OK: DTC B1783 is not output. 

      HINT:

      DTCs other than DTC B1783 may be output at this time, but they are not related to this check.

   OK: USE SIMULATION METHOD TO CHECK 

   NG: Go to Next Step 

8. REPLACE OCCUPANT CLASSIFICATION ECU 
   1. Turn the power switch OFF.
   2. Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.
   3. Replace the occupant classification ECU.

      HINT:

      Perform the inspection using parts from a normal vehicle if possible.

9. PERFORM ZERO POINT CALIBRATION 
   1. Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.
   2. Connect the intelligent tester to the DLC3.
   3. Turn the power switch ON (IG).
   4. Using the intelligent tester, perform the zero point calibration (see INITIALIZATION  ).

      OK: COMPLETED is displayed. 

   NG: Go to step  12

   OK: Go to Next Step 

10. PERFORM SENSITIVITY CHECK 
    1. Using the intelligent tester, perform the sensitivity check (see INITIALIZATION  ).

       Standard values: 27 to 33 kg (59.52 to 72.75 lb) 

    NG: Go to step  12

    OK: Go to Next Step 

11. CHECK FOR DTC 
    1. Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.
    2. Turn the power switch ON (IG).
    3. Clear the DTCs (see DTC CHECK / CLEAR  ).

       HINT:

       First clear DTCs stored in the occupant classification ECU and then in the center airbag sensor.

    4. Turn the power switch OFF.
    5. Turn the power switch ON (IG).
    6. Check the DTCs (see DTC CHECK / CLEAR  ).

       OK: DTC B1783 is not output. 

       HINT:

       DTCs other than DTC B1783 may be output at this time, but they are not related to this check.

    OK: END 

    NG: Go to Next Step 

12. REPLACE FRONT SEAT ASSEMBLY RH 
    1. Turn the power switch OFF.
    2. Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.
    3. Replace the front seat RH (See REMOVAL ) .
13. PERFORM ZERO POINT CALIBRATION 
    1. Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.
    2. Connect the intelligent tester to the DLC3.
    3. Turn the power switch ON (IG).
    4. Using the intelligent tester, perform the zero point calibration (see INITIALIZATION  ).

       OK: COMPLETED is displayed. 

14. PERFORM SENSITIVITY CHECK 
    1. Using the intelligent tester, perform the sensitivity check (see INITIALIZATION  ).

       Standard values: 27 to 33 kg (59.52 to 72.75 lb) 

    NEXT: END