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Air Conditioning: Condenser: Removal

  1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (See  REPLACEMENT   ) 
  2. REMOVE FRONT FENDER LINER LH (See  REMOVAL  ) 
  3. REMOVE FRONT FENDER LINER RH (See  REMOVAL  ) 
  4. REMOVE FRONT BUMPER COVER 
    1. Remove the front bumper cover (See REMOVAL ).
  5. REMOVE NO. 1 INVERTER BRACKET 
  6. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the bolt and disconnect the discharge hose from the condenser (with receiver).
    2. Remove the O-ring from the discharge hose.
      NOTE: Seal the openings of the disconnected parts of the discharge hose and the condenser using vinyl tape to prevent moisture and foreign matter from entering them.
      Fig 1: Disconnecting Discharge Hose
      G04475217Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. DISCONNECT COOLER REFRIGERANT LIQUID PIPE E (TO COOLER UNIT) 
    1. Remove the bolt and disconnect the cooler unit refrigerant liquid pipe E from the condenser (with receiver).
    2. Remove the O-ring from the cooler refrigerant liquid pipe E.
      NOTE: Seal the openings of the disconnected parts of the cooler unit refrigerant liquid pipe E and the condenser using vinyl tape to prevent moisture and foreign matter from entering them.
      Fig 2: Disconnecting Cooler Refrigerant Liquid Pipe E
      G04475218Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE RADIATOR SUPPORT SUB-ASSEMBLY UPPER RH 
    1. Remove the 4 bolts and radiator support upper.
      Fig 3: Removing Radiator Support Upper RH
      G04475219Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE RADIATOR SUPPORT SUB-ASSEMBLY UPPER LH 
    1. Remove the 4 bolts and radiator support upper.
      Fig 4: Removing Radiator Support Upper LH
      G04475220Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE CONDENSER ASSEMBLY WITH RECEIVER 
    1. Remove the 2 angles.
      Fig 5: Removing Angles
      G04475221Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts and condenser (with receiver).
      Fig 6: Removing Condenser (With Receiver)
      G04475222Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002