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Valve Body Assembly: Installation

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  1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY 
    1. Coat 3 new O-rings with ATF and install them to each solenoid valves.
    2. Install the No. 1 and No. 2 solenoid valves with the bolt (A bolt).
    3. Install the No. 3 solenoid valve with the bolt (B bolt).
    4. Install the line pressure control solenoid valve and lock plate with the bolt (C bolt).

      Torque: Bolt A 

      11 N*m (110 kgf*cm, 8 ft.*lbf) 

      Bolt B 

      11 N*m (110 kgf*cm, 8 ft.*lbf) 

      Bolt C 

      6.5 N*m (66 kgf*cm, 58 in.*lbf) 

      Bolt length: 

      Bolt A: 

      25 mm (0.984 in.) 

      Bolt B: 

      60 mm (2.362 in.) 

      Bolt C: 

      12 mm (0.472 in.) 

      Fig 1: Installing Shift Solenoid Valves
      G05233939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using needle-nose pliers, while connecting the manual valve connecting rod to the manual valve lever, install the valve body with the manual valve together.
      Fig 2: Connecting Manual Valve Connecting Rod To Manual Valve Lever
      G05193601Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the 17 bolts.

      Bolt length: 

      Bolt A: 

      20 mm (0.79 in.) 

      Bolt B: 

      28 mm (1.10 in.) 

      Bolt C: 

      50 mm (1.97 in.) 

      Torque: 10 N*m (100 kgf*cm, 7 ft.*lbf) 

      Fig 3: Identifying Transmission Valve Body Assembly Bolts
      G05193605Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Install the manual detent spring with the bolt.

      Torque: 10 N*m (100 kgf*cm, 7 ft.*lbf) 

      Fig 4: Locating Manual Detent Spring Bolt
      G05233936Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Connect the 4 solenoid connectors.
      Fig 5: Locating Solenoid Connectors
      G05193598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL VALVE BODY OIL STRAINER ASSEMBLY 
    1. Install the oil strainer with the 3 bolts.

      Bolt length: 

      Bolt A: 

      12 mm (0.47 in.) 

      Bolt B: 

      20 mm (0.79 in.) 

      Torque: 10 N*m (100 kgf*cm, 7 ft.*lbf) 

      Fig 6: Identifying Valve Body Oil Strainer Bolts
      G05193608Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY 
    1. Install the 2 magnets to the oil pan.
      Fig 7: Identifying Magnets
      G05193609Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install a new gasket to the oil pan and install them to the transaxle.
    3. Install the 18 bolts.

      Torque: 5.3 N*m (55 kgf*cm, 48 in.*lbf) 

    4. Fig 8: Identifying Automatic Transaxle Oil Pan Bolts
      G05193594Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL ENGINE UNDER COVER LH 
  5. ADD AUTOMATIC TRANSAXLE FLUID 

    ATF type: 

    T-IV 

    Capacity: 

    3.0 liters (3.2 US qts, 2.6 lmp. qts) 

  6. INSPECT AUTOMATIC TRANSAXLE FLUID 

    HINT:

    (See ON-VEHICLE INSPECTION  )

  7. RESET MEMORY 

    HINT:

    (See MANUAL SHIFTING TEST  )