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Brake Actuator: Installation

  1. INSTALL BRAKE ACTUATOR ASSEMBLY 
    1. Install the brake actuator with the 2 nuts to the bracket.

      Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

  2. INSTALL BRAKE ACTUATOR WITH BRACKET 
    1. Install the actuator with bracket with the 2 bolts and nut.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

      NOTE:
      • Be careful not to damage the brake tubes and wire harness.
      • Tighten the bolts in order from 1 to 3.
    2. Connect the actuator connector.
      NOTE: Make sure that the lever is locked securely.
      Fig 1: Locating Brake Actuator Assembly Nuts
      G05194971Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, connect each brake tube to correct positions of the actuator with bracket, as shown in the illustration.
      Fig 2: Identifying Brake Tubes
      G05194969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      SST 09023-00101 

      Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf) 

  3. INSTALL WINDSHIELD WASHER JAR ASSEMBLY 
  4. INSTALL LH HEADLIGHT ASSEMBLY 
  5. INSTALL FRONT BUMPER COVER 
  6. INSTALL FRONT FENDER LINER RH 
  7. INSTALL FRONT WHEEL RH 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  8. FILL RESERVOIR WITH BRAKE FLUID 

    HINT:

    See BRAKE FLUID

  9. BLEED MASTER CYLINDER 

    SST 09023-00101 

    HINT:

    See BRAKE FLUID

  10. BLEED BRAKE LINE 

    HINT:

    See BRAKE FLUID

  11. CHECK FLUID LEVEL IN RESERVOIR 

    HINT:

    See BRAKE FLUID

  12. CHECK FOR BRAKE FLUID LEAKAGE 
  13. CHECK ACTUATOR WITH INTELLIGENT TESTER 

    HINT:

    See ON-VEHICLE INSPECTION 

  14. PREPARE VEHICLE FOR FOG LIGHT AIMING ADJUSTMENT (See  ADJUSTMENT  ) 
  15. PREPARE FOR FOG LIGHT AIMING (See  ADJUSTMENT  ) 
  16. INSPECT FOG LIGHT AIMING (See  ADJUSTMENT  ) 
  17. ADJUST FOG LIGHT AIMING (See  INSTALLATION  ) 
  18. PREPARE VEHICLE FOR HEADLIGHT AIMING ADJUSTMENT (See  ADJUSTMENT  ) 
  19. PREPARE FOR HEADLIGHT AIMING (for Using a Tester) (See  ADJUSTMENT  ) 
  20. PREPARE FOR HEADLIGHT AIMING (for Using a Screen) (See  ADJUSTMENT  ) 
  21. INSPECT HEADLIGHT AIMING (See  ADJUSTMENT  ) 
  22. ADJUST HEADLIGHT AIMING (See  ADJUSTMENT  )