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UNDERDRIVE Clutch: Reassembly

  1. INSTALL UNDERDRIVE CLUTCH PISTON SUB-ASSEMBLY 
    1. Coat the 2 new underdrive clutch piston O-rings with ATF and install 2 new underdrive clutch piston O-rings to the underdrive clutch piston sub-assembly.
      Fig 1: Installing Underdrive Clutch Piston Subassembly
      G05194130Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the underdrive clutch piston sub-assembly in to the underdrive clutch drum sub-assembly.
      NOTE: Be careful not to damage the underdrive clutch piston O-rings.
      Fig 2: Installing Underdrive Clutch Piston Sub-Assembly
      G05194131Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY 
    1. Install the underdrive clutch return spring plate and underdrive clutch return spring sub-assembly to the underdrive clutch drum sub-assembly.
      Fig 3: Installing Underdrive Clutch Return Spring Sub-Assembly
      G05194123Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL UNDERDRIVE RETURN SPRING SHAFT SNAP RING 
    1. Using SST and a press, compress the return spring retainer.

      SST 09350-32014 (09351-32070) 

      Fig 4: Compressing Return Spring Retainer
      G05194133Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using snap ring pliers, install the underdrive return spring shaft snap ring to the underdrive clutch drum sub-assembly.

      SST 09350-32014 (09351-32070) 

    3. Remove the SST.

      HINT:

      Install the snap ring, as shown.

      Fig 5: Installing Snap Ring
      G05194134Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL UNDERDRIVE CLUTCH DISC NO.1 
    1. Install the 3 plates and 3 underdrive clutch disc No. 1s to the underdrive clutch drum sub-assembly.

      Install in order: 

      F = Flange D - Disc P = Plate P - D - P - D - P - D - F 

      Fig 6: Installing Underdrive Clutch Disc
      G05194135Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the flange with the flat side facing downward.
  5. INSTALL UNDERDRIVE CLUTCH FLANGE NO.1 HOLE SNAP RING 
    1. Using a screwdriver, install the underdrive clutch flange No.1 hole snap ring to the underdrive clutch drum sub- assembly.
      Fig 7: Installing Underdrive Clutch Flange Hole Snap Ring
      G05194136Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002