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Section 10 (Starting System): Starter: Installation

WARNING: This page is about a different car, the 2006 Toyota Land Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL STARTER ASSEMBLY 
    1. Install the starter with the 2 bolts.

      Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf) 

    2. Connect the engine wire protector with the bolt.
    3. Connect the starter cable with the nut.

      Torque: 9.8 N*m (100 kgf*cm, 86 in.*lbf) 

    4. Connect the starter connector.
  2. INSTALL AIR SWITCHING VALVE ASSEMBLY (See  INSTALLATION  ) 
  3. INSTALL AIR PUMP ASSEMBLY WITH BRACKET (See  INSTALLATION  ) 
  4. INSTALL REAR WATER BY-PASS JOINT 
    1. Install 2 new gaskets to the cylinder head.
    2. Install the 4 nuts holding the water by-pass joint to the cylinder heads. Alternately tighten the nuts.

      Torque: 18 N*m (185 kgf*cm, 13 ft.*lbf) 

  5. INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY 
    1. Install a new O-ring to the water by-pass pipe.
    2. Apply soapy water to the O-ring.
      Fig 1: Installing Starter With Bolts
      G04436381Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Push the water by-pass pipe end into the pipe hole of the water pump.
    4. Install the water by-pass pipe with the nut.

      Torque: 18 N*m (185 kgf*cm, 13 ft.*lbf) 

    5. Install the wire clamp to the bracket of the water by-pass pipe.
  6. INSTALL INTAKE MANIFOLD ASSEMBLY 
    1. Install 2 new gaskets to the cylinder head.
    2. Install the intake manifold with the 4 bolts and 2 nuts.

      Torque: 

      1. 18 N*m (185 kgf*cm, 13 ft.*lbf) for bolt 
      2. 18 N*m (185 kgf*cm, 13 ft.*lbf) for nut 
  7. CONNECT WATER BY-PASS HOSE 
  8. CONNECT NO. 7 WATER BY-PASS HOSE 
    Fig 2: Installing Intake Manifold
    G04436382Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL ENGINE WIRE 
    1. Install the 3 bolts and connect the engine wire.

      Torque: 8.2 N*m (83 kgf*cm, 72 in.*lbf) 

    2. Connect the engine coolant temperature sensor connector.
    3. Connect the throttle position sensor and control motor connector.
    4. Connect the 8 fuel injector connectors.
    Fig 3: Installing Engine Wire
    G04436383Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL VACUUM CONTROL VALVE SET (See  INSTALLATION  ) 
  11. INSTALL PURGE VSV (See  INSTALLATION  ) 
  12. CONNECT VENTILATION HOSE (See  INSTALLATION  ) 
  13. CONNECT NO. 2 FUEL HOSE (See  INSTALLATION  ) 
  14. CONNECT FUEL HOSE (See  INSTALLATION  ) 
  15. INSTALL INTAKE AIR CONNECTOR (See  INSTALLATION  ) 
  16. ADD ENGINE COOLANT 
  17. CHECK FOR ENGINE COOLANT LEAKS (See  INSTALLATION  ) 
  18. CHECK FOR FUEL LEAKS 
  19. INSTALL V-BANK COVER SUB-ASSEMBLY (See  INSTALLATION  ) 
  20. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
    NOTE: Certain systems need to be initialized after disconnecting the cable from negative (-) battery terminal.
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