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Home >> Toyota >> 2007 >> Highlander Hybrid, AWD >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Engine Fuel System (Hybrid) >> Fuel Injector >> Removal

Fuel Injector: Removal

  1. REMOVE ENGINE ROOM SIDE LH COVER No. 2  (See REMOVAL )
  2. DISCHARGE FUEL SYSTEM PRESSURE 

    (See PRECAUTION  )

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  4. DRAIN COOLANT  (See COOLANT )
  5. REMOVE FRONT SUSPENSION BRACE SUB-ASSEMBLY UPPER CENTER  (See REMOVAL )
  6. REMOVE AIR CLEANER CAP WITH INLET  (See REMOVAL )
  7. REMOVE AIR CLEANER CASE WITH RESONATOR  (See REMOVAL )
  8. REMOVE EMISSION CONTROL VALVE SET  (See REMOVAL )
  9. REMOVE INTAKE AIR SURGE TANK  (See REMOVAL )
  10. SEPARATE FUEL PIPE SUB-ASSEMBLY NO.1 
    1. Remove the bolt and separate the fuel pipe No. 1 (A).
    2. Remove the fuel pressure pulsation damper and the 2 gaskets (B).
    3. Remove the fuel pipe No. 2 union bolt and the 2 gaskets (C).
      Fig 1: Identifying Fuel Pipe Sub-Assembly No. 1
      G05200844Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE FUEL INJECTOR ASSEMBLY 
    1. Disconnect the 6 fuel injector connectors.
      Fig 2: Locating Fuel Injector Connectors
      G05200845Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 bolts, and then remove the 2 fuel delivery pipes together with the 6 fuel injectors.
      NOTE: Be careful not to drop the fuel injectors when removing the fuel delivery pipe.
      Fig 3: Locating Fuel Delivery Pipes
      G05200846Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 4 delivery pipe No.1 spacers (A) and the 6 insulators (B) from the intake manifold.
      Fig 4: Locating Delivery Pipe Spacers And Insulators From Intake Manifold
      G05200847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Pull out the fuel injector from the fuel delivery pipe.
    5. Remove the O-ring and grommet from the fuel injector.
      Fig 5: Pulling Out Fuel Injector From Fuel Delivery Pipe
      G05239167Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002