Section 11 (Air Conditioning): Condenser: Installation

WARNING: This page is about a different car, the 2007 Toyota Prius. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL CONDENSER ASSEMBLY WITH RECEIVER
1. Install the condenser (with receiver) with the 2 bolts.
  Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)
  
  Fig 1: Installing Condenser Assembly With Receiver
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 2 angles to the condenser (with receiver).
  
  Fig 2: Installing Angles To Condenser
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR SUPPORT SUB-ASSEMBLY UPPER RH
1. Install the radiator support upper with the 4 bolts.
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) for bolt A
  
  3.9 N*m (40 kgf*cm, 35 in.*lbf) for bolt B
  
  7.5 N*m (76 kgf*cm, 66 in.*lbf) for bolt C
  
  Fig 3: Installing Radiator Support Upper RH
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR SUPPORT SUB-ASSEMBLY UPPER LH
1. Install the radiator support upper with the 4 bolts.
  
  Fig 4: Installing Radiator Support Upper LH
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) for bolt A
  
  3.9 N*m (40 kgf*cm, 35 in.*lbf) for bolt B
  
  7.5 N*m (76 kgf*cm, 66 in.*lbf) for bolt C
CONNECT COOLER REFRIGERANT LIQUID PIPE E (TO COOLER UNIT)
1. Remove the attached vinyl tape from the disconnected parts of the cooler refrigerant liquid pipe E and condenser assembly (with receiver).
2. Install a new O-ring to the cooler refrigerant liquid pipe E.
3. Sufficiently apply compressor oil (ND-OIL 11) to the O-ring and the cooler refrigerant liquid pipe E fitting surface.
  Compressor oil: ND-OIL 11 or equivalent
  NOTE:
  - Do not use any compressor oil other than ND-OIL 11.
  - If any compressor oil other than ND-OIL 11 is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.
4. Connect the cooler refrigerant liquid pipe E to the condenser (with receiver) with the bolt.
  Torque: 5.4 N*m (55 kgf*cm, 47 in.*lbf)
CONNECT DISCHARGE HOSE SUB-ASSEMBLY
1. Remove the attached vinyl tape from the disconnected parts of the discharge hose and the condenser (with receiver).
2. Install a new O-ring to the discharge hose.
3. Sufficiently apply compressor oil (ND-OIL 11) to the O-ring and the discharge hose fitting surface.
  NOTE:
  - Do not use any compressor oil other than ND-OIL 11.
  - If any compressor oil other than ND-OIL 11 is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.
    
    Fig 5: Connecting Cooler Refrigerant Liquid Pipe E
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the discharge hose to the condenser (with receiver) with the bolt.
  
  Fig 6: Connecting Discharge Hose To Condenser
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.4 N*m (55 kgf*cm, 47 in.*lbf)
INSTALL NO. 1 INVERTER BRACKET
INSTALL FRONT BUMPER COVER
1. Install the front bumper cover (See INSTALLATION ).
INSTALL FRONT FENDER LINER RH (See INSTALLATION )
INSTALL FRONT FENDER LINER LH (See INSTALLATION )
CHARGE REFRIGERANT (See REPLACEMENT )
WARM UP COMPRESSOR (See REPLACEMENT )
INSPECT LEAKAGE OF REFRIGERANT (See REPLACEMENT )