Air Conditioning Unit: Reassembly

WARNING: This page is about a different car, the 2007 Toyota Prius. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL EVAPORATOR TEMPERATURE SENSOR
1. Install the evaporator temperature sensor and attach the 2 claws.
  
  Fig 1: Installing Evaporator Temperature Sensor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 COOLER EVAPORATOR SUBASSEMBLY
1. Sufficiently apply compressor oil (ND-OIL 11) to 2 new O-rings and the fitting surface. Install the 2 O-rings to the No. 1 cooler evaporator.
  Compressor oil: ND-OIL 11 or equivalent
  NOTE:
  - Do not use any compressor oil other than ND-OIL 11.
  - If any compressor oil other than ND-OIL 11 is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.
    
    Fig 2: Installing O-Rings To No 1 Cooler Evaporator
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the No. 1 cooler evaporator with the 7 screws.
  
  Fig 3: Installing No 1 Cooler Evaporator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL QUICK HEATER ASSEMBLY
1. Install the quick heater with the 4 screws.
  
  Fig 4: Installing Quick Heater Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 AIR DUCT
1. Install the No. 1 air duct with the 2 screws.
INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY
1. Install the air conditioning radiator to the radiator heater unit.
  
  Fig 5: Installing No 1 Air Duct
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 4 clamps and 4 screws.
  
  Fig 6: Installing Clamps And Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Attach the 2 claws and clamp to install the heater piping cover.
4. Attach the clamp and connect the evaporator temperature sensor connector.
  
  Fig 7: Installing Heater Piping Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL COOLER EXPANSION VALVE
1. Install the cooler expansion valve to the No. 1 cooler evaporator.
  
  Fig 8: Installing Cooler Expansion Valve
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY
1. Sufficiently apply compressor oil (ND-OIL 11) to 2 new O-rings and the fitting surface. Install the 2 O-rings to the air conditioning tube assembly.
  Compressor oil: ND-OIL 11 or equivalent
  NOTE:
  - Do not use any compressor oil other than ND-OIL 11.
  - If any compressor oil other than ND-OIL 11 is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.
    
    Fig 9: Installing Air Conditioning Tube
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the air conditioning tube to the No. 1 cooler evaporator, placing the cooler expansion valve between them. Using a 4 mm (0.16 in.) hexagon wrench, install the 2 hexagon bolts.
  Torque: 3.5 N*m (35 kgf*cm, 30 in.*lbf)
3. Install the expansion cover with the 2 screws.
  
  Fig 10: Installing Expansion Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AIR OUTLET CONTROL SERVO MOTOR
1. Install the air outlet control servo motor and attach the claw.
2. Attach the claw and install the 2 screws.
  
  Fig 11: Installing Air Outlet Control Servo Motor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AIR MIX CONTROL SERVO MOTOR
1. Install the air mix control servo motor with the 2 screws.
  
  Fig 12: Installing Air Mix Control Servo Motor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL DEFROSTER NOZZLE ASSEMBLY LOWER
1. Install the defroster nozzle lower and attach the 2 claws.
  
  Fig 13: Installing Defroster Nozzle Assembly Lower
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BLOWER ASSEMBLY
1. Install the blower and then attach the fittings with the air conditioner.
2. Install the 2 screws.
  
  Fig 14: Installing Blower Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002