Air Conditioning Unit: Installation

1. Install the air conditioning unit to the instrument panel reinforcement with the 2 screws.

   HINT:

   Use repair screws (part No. 90159-70003) if the screws removed before cannot be tightened.

   Fig 1: Installing Air Conditioning Unit To Instrument Panel Reinforcement

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Attach the clamp to connect the junction connector.
3. Install the bolt.
   Fig 2: Connecting Junction Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Attach the 9 clamps to connect the instrument panel wire harness.
5. Connect the 5 connectors.

1. Install the instrument panel reinforcement with the 7 bolts.
   Fig 3: Connecting Instrument Panel Wire Harness

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 2 nuts to the air conditioning unit and temporarily tighten them.
   Fig 4: Installing Nuts To Air Conditioning Unit

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect each connector and install each clamp. Then connect the wire harness.
   Fig 5: Installing Clamp And Wire Harness

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the air conditioning amplifier (see AIR CONDITIONING AMPLIFIER  ).

1. Install the steering column (See INSTALLATION ).

1. Install the instrument panel brace with the 2 bolts and nut.
2. Attach the clamp to connect the harness.
   Fig 6: Installing Instrument Panel Brace

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Fully tighten the air conditioning unit with the 2 nuts.
   NOTE: Tighten the nuts in the order indicated in the illustration.

1. Install the defroster nozzle and attach the 3 claws.
2. Install the 2 clips.
   Fig 8: Installing Defroster Nozzle Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the duct with the No. 1 side defroster nozzle duct.

1. Install the clip and then the duct with the No. 2 side defroster nozzle duct.

1. Attach the 10 claws to install the No. 3 air duct rear.
2. Return the carpet to its original position.

HINT:

Refer to the installation procedures for the instrument panel lower (See INSTALLATION ).

HINT:

Refer to the installation procedures for the instrument panel with the passenger airbag (see INSTALLATION ).

1. Connect the heater water hose A and slide the clip.

1. Connect the heater water hose B and slide the clip.

1. Remove the attached vinyl tape from the pipe's disconnected part.
2. Sufficiently apply compressor oil (ND-OIL 11) to 2 new O-rings and the pipe's connecting part.
   NOTE:

   • Do not use any compressor oil other than ND-OIL 11 (see page ).
   • If any compressor oil other than ND-OIL 11 is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.
     Fig 10: Connecting Heater Water Hoses

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the O-rings to the pipe.
4. Insert the pipe joint into the cooler unit fitting hole securely.
5. Using the piping clamp, connect the cooler unit refrigerant liquid pipe E.
   NOTE: Ensure that the piping clamp is securely engaged.

HINT:

Use the same procedures described for the cooler unit refrigerant liquid pipe E.

Fig 11: Identifying Correct And Incorrect Installation Of Cooler Unit Refrigerant Liquid Pipe E

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Perform calibration (see CALIBRATION ).