Transfer Assembly: Installation

INSTALL TRANSFER ASSEMBLY
1. Apply sealant 1281 to the transaxle assembly and transfer assembly in continuous beaded from of 1.2 mm diameter as shown in the illustration.
  NOTE:
  - Wipe any grease off from the attaching surfaces.
  - Install it within 10 minutes after applying the sealant.
  - Sealant stuck on the gasket, case oil seal and driving plug may cause oil leakage and seizure due to oil shortage. Care must be taken.
    
    Fig 1: Identifying Transfer Assembly
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the transfer assembly to the transaxle assembly with the 2 bolts and 6 nuts.
  
  Fig 2: Locating Transfer Assembly To Transaxle Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 69 N*m (700 kgf*cm, 51 ft.*lbf)
  NOTE:
  - Check that the gasket is installed to the transfer assembly before installing them to the transaxle assembly.
  - Install the transfer assembly to the transaxle assembly without tilting.
  - When moving the transfer assembly, do not hold the oil seal on the both sides.
INSTALL ENGINE MOUNTING BRACKET RR (for 2AZ-FE)
1. Install the engine mounting bracket RR with the 3 bolts.
  Torque: 64 N*m (652 kgf*cm, 47 ft.*lbf)
INSTALL TRANSFER STIFFENER PLATE RH (for 2AZ-FE)
1. Install the stiffener plate RH with the 5 bolts.
  Torque: 34 N*m (350 kgf*cm, 25 ft.*lbf)
  
  Fig 3: Locating Stiffener Plate RH And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AUTOMATIC TRANSMISSION WITH TRANSFER (for 1MZ-FE)
HINT:

(See INSTALLATION )
INSTALL ENGINE AND TRANSAXLE (for 1MZ-FE)
HINT:

(See INSTALLATION )
INSTALL ENGINE AND TRANSAXLE (for 2AZ-FE)
HINT:

(See INSTALLATION )
INSTALL TRANSFER DRAIN PLUG
1. Install the transfer drain plug with a new drain gasket.
  Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)
INSTALL NO. 2 TRANSFER CASE PLUG
1. Install the No. 2 transfer case plug with a new No. 2 gasket.
  Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)
  
  Fig 4: Identifying Transfer Drain Plug
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 TRANSFER CASE PLUG
1. Add oil up to 0 to 5 mm below the lower side of the plug hole.
  Oil quantity:
  
  0.9 L (0.95 US qts, 0.71 lmp. qts)
  
  HINT:
  
  When adding oil, pour it slowly.
2. Install the No. 1 transfer case plug with a new No. 1 gasket.
  Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)