Short Pin Installation During PDS (PD002-06)

WARNING: This page is about the FJ Cruiser 4WD, Automatic, which is a different variant/trim than selected.

Publication date: 2006-10-25
Reference number: PD002-06

SHORT PIN INSTALLATION DURING PDS

TECHNICAL SERVICE BULLETIN

Reference Number(s): PD002-06, Date of Issue: October 25, 2006

TOYOTA:	2007 FJ Cruiser
SECTION:	PRE-DELIVERY SERVICE
COPYRIGHT:	© 2018 Toyota, USA License Agreement TMS1002

Superceded Bulletin(s): PD002-06, Date of Issue: January 11, 2006

NOTE: TSB REVISION NOTICE:

October 25, 2006: The "Introduction" section has been updated, and the "DTC Clearing Procedure" section has been added.

Previous versions of this TSB should be discarded.

Introduction

To minimize battery discharge during transportation and storage, the Short Pin has been removed at the assembly plant and temporarily stored in the engine compartment Relay Block. Reinstall the Short Pin into its original location and confirm all related DTCs are cleared during Pre-Delivery Service (PDS).

Applicable Vehicles

2007 model year FJ Cruiser vehicles.

Required SSTs

SST CHART

ITEM NO.

SPECIAL SERVICE TOOLS (SSTs)

PART NUMBER

QTY

DRW⁽²⁾

Toyota Diagnostic Tester Kit ⁽¹⁾

NOTE:

All components from this kit/set are required.
12 Megabyte Diagnostic Tester Program Card (P/N 01002593-005) with version 13.4a Software (or later) is required.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TOY220036

CAN Interface Module Kit ⁽¹⁾

NOTE:

All components from this kit/set are required.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

01002744

⁽¹⁾	Essential SSTs.

⁽²⁾	Drawer number in SST Storage System.

NOTE: Additional Diagnostic Tester Kits, CAN Interface Modules, Program Cards, or other SSTs may be ordered by calling SPX/OTC at 1-800-933-8335.

Warranty Information

WARRANTY INFORMATION

OP CODE	DESCRIPTION	TIME	OFP	T1	T2
N/A	Not Applicable to Warranty	-	-	-	-

Installation Procedure

The Short Pin is stored in the blank space of the Relay Block in the engine compartment. During Pre-Delivery Service (PDS), install the Short Pin in the Relay Block as shown.

Fig 1: Identifying Short Pin Location In Relay Block

NOTE:

Removing the Short Pin cuts off power sources relating to the DOME, RADIO No. 1, and ECU-B fuses.
The Short Pin does NOT function as a fuse, so install it only in the position shown above.
If the vehicle is stored at the dealership after PDS, disconnect the negative (--) battery terminal to prevent battery discharge.

DTC Clearing Procedure

With the Short Pin removed, the occupant classification ECU and Center Airbag Sensor Assembly (airbag ECU) may detect the interruption in battery voltage (B+) and store a DTC. Clear DTC B1650 and B1794 after installing the Short Pin.

Connect the Diagnostic Tester to the DLC3.
Turn the ignition switch to the "IG-ON" position.
Using the Diagnostic Tester, check any other codes being output.
HINT:

If any DTCs besides DTC B1650 and B1794 remain, repair the applicable system according to the Repair Manual.

Fig 2: Connecting Diagnostic Tester To DLC3
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Erase DTC (B1650 and B1794) and Freeze Frame Data.