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Home >> Toyota >> 2007 >> FJ Cruiser 4WD, Part Time >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System >> Radiator >> Removal

Engine Cooling System: Radiator: Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. REMOVE V-BANK COVER  (See REMOVAL )
  3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY  (See REMOVAL )
  4. DRAIN ENGINE COOLANT  (See COOLANT  )
  5. REMOVE RADIATOR SUPPORT SEAL UPPER 
    1. Disengage the 7 clips, then remove the radiator support seal.
      Fig 1: Identifying Radiator Support Seal Clips
      G05109847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE FAN SHROUD 
    1. Disconnect the hose from the radiator.
      Fig 2: Identifying Oil Strainer With Bolt & Nuts (do not need)
      G05109873Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Loosen the 4 nuts from the fan pulley.
      Fig 3: Identifying Fan Pulley Nuts
      G05109849Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the fan and generator V-belt. (See REMOVAL )
    4. Remove the 4 nuts and the fluid coupling assembly with fan.
    5. Remove the bolt from the reserve tank.
    6. Remove the 2 bolts from the fan shroud.
      Fig 4: Identifying Fan Shroud Bolts
      G05109850Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the fluid coupling assembly with fan and fan shroud.
    8. Remove the fan pulley.
  7. REMOVE RADIATOR GRILLE  (See REMOVAL )
  8. REMOVE RADIATOR ASSEMBLY 
    1. Disconnect the 2 radiator hoses.
      Fig 5: Identifying Radiator Hoses
      G05109851Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the 2 oil cooler hoses (w/ automatic transmission).
      Fig 6: Identifying Oil Cooler Hoses
      G05109852Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 4 bolts, then remove the radiator.
      Fig 7: Identifying Radiator Bolts
      G05109853Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE RADIATOR HOSE INLET 
    Fig 8: Identifying Radiator Hose Inlet
    G05109854Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE NO. 2 RADIATOR HOSE 
    Fig 9: Identifying No. 2 Radiator Hose
    G04974598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE OIL COOLER HOSE 
    Fig 10: Identifying Oil Cooler Hose
    G05109856Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002