Fuel Pump: Installation

1. Apply a light coat of spindle oil or gasoline to a new O-ring, and install it to the fuel pressure regulator.
   Fig 1: Installing Fuel Pressure Regulator O-Ring

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2. Push in the fuel pressure regulator to the fuel filter.
   Fig 2: Identifying Fuel Pressure Regulator

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1. Apply a light coat of gasoline or grease to the O-ring of the fuel pump.
2. Push in the fuel pump to the fuel filter.
   Fig 3: Identifying Fuel Pump

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1. Connect the connector (*1).
2. Install the fuel pump harness (*2).
   Fig 4: Locating Fuel Pump Harness

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1. Connect the fuel pump connector (*1).
2. Install the fuel suction plate.
   Fig 5: Locating Fuel Pump Connector

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1. Slide the fuel sender gauge to engage with the claw (*1).
2. Connect the fuel sender gauge connector (*2).
   Fig 6: Installing Fuel Sender Gauge Assembly

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1. Install the fuel pump cushion rubber to the fuel pump.
   Fig 7: Locating Fuel Pump Cushion Rubber

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1. Install the fuel No. 2 suction support.
   Fig 8: Locating Fuel Suction Support

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1. Install a new gasket to the fuel suction tube.
2. Install the fuel suction tube.
   NOTE:

   • Do not damage the fuel pump filter.
   • Be careful that the arm of the sender gauge does not bend.
     Fig 9: Identifying Fuel Suction Tube Assembly

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1. Align the mark of the set plate with the fuel suction tube.
2. Install the set plate with the 8 bolts.

   Torque: 5.9 N*m (60 kgf*cm, 52 in.*lbf) 

   Fig 10: Locating Fuel Tank Vent Tube Set Plate Bolts

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1. Install the fuel pump tube with the tube joint clip.
   NOTE:

   • Check that there are no scratches or foreign objects on the connecting part.
   • Check that the fuel tube joint is inserted securely.
   • Check that the tube joint clip is correctly located on the collar of the fuel tube joint.
   • After installing the tube joint clip, check that the fuel tube joint is pulled off.

HINT:

See INSPECTION 

1. Connect the fuel pump connector.
Fig 12: Locating Fuel Pump Connector
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2. Install the rear floor service hole cover with new butyl tape.