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Installation (2006/03-2006/10)

  1. INSTALL THROTTLE BODY 
    1. Install a new gasket onto the intake manifold.
      Fig 1: Identifying New Gasket & Intake Manifold
      G04973379Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the purge line hose to the throttle body.
    3. Connect the water bypass hose to the throttle body.
    4. Connect the No. 2 water bypass hose to the throttle body.
    5. Connect the No. 1 throttle body hose to the throttle body.
      Fig 2: Identifying No. 1 Throttle Body Hose
      G05008016Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the throttle body and fuel pipe clamp with the 4 bolts.
      Fig 3: Identifying Throttle Body & Fuel Pipe Clamp Bolts
      G05008015Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 30 N*m (305 kgf*cm, 22 ft.*lbf) 

    7. Connect the fuel tube into the clamp.
    8. Connect the throttle position sensor connector.
    9. Connect the wire harness clamp.
  2. INSTALL AIR CLEANER CAP SUB-ASSEMBLY 
    1. Install the air cleaner filter element onto the air cleaner case.
      Fig 4: Identifying Throttle Position Sensor Connector
      G05008014Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Insert the hinges. Install the air cleaner cap sub-assembly with the 2 bolts.
      Fig 5: Identifying Air Cleaner Cap Sub-Assembly Bolts
      G05008031Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Align the matchmarks of the No. 1 air cleaner hose and throttle body. Connect the air cleaner hose No. 1 to the throttle body and unfasten the No. 1 air cleaner hose clamp.
      NOTE: Make sure that the hose clamp is at the correct angle.
      Fig 6: Aligning Matchmarks Of No. 1 Air Cleaner Hose & Throttle Body
      G05008032Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the No. 2 ventilation hose to the air cleaner hose.
      Fig 7: Identifying No. 2 Ventilation Hose
      G05008011Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the purge line hose to the clamp ( 1).
    6. Connect the 2 purge VSV vacuum hoses (*2).
    7. Connect the purge VSV connector (*3).
    8. Connect the mass air flow meter connector (*4).
      Fig 8: Identifying Mass Air Flow Meter Connector
      G05008010Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL AIR CLEANER INLET ASSEMBLY  (See INSTALLATION (2006/03-2006/10) )
  4. ADD COOLANT (for Engine)  (See ON-VEHICLE INSPECTION )
  5. INSPECT FOR COOLANT LEAK (for Engine)  (See ON-VEHICLE INSPECTION )
  6. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY  (See INSTALLATION (2006/03-2006/10) )