Windshield Glass: Removal

HINT:

However, only installation procedures requiring additional information are included.

1. REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH  (See REMOVAL )
2. REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH  (See REMOVAL )
3. REMOVE COWL TOP VENTILATOR LOUVER RH  (See REMOVAL )
4. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH 
5. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH 
6. REMOVE FRONT PILLAR GARNISH LH  (See REMOVAL )
7. REMOVE FRONT PILLAR GARNISH RH  (See REMOVAL )
8. REMOVE ASSIST GRIP SUB-ASSEMBLY FRONT  (See REMOVAL )
9. REMOVE ASSIST GRIP SUB-ASSEMBLY  (See REMOVAL )
10. REMOVE VISOR BRACKET COVER  (See REMOVAL )
11. REMOVE LH VISOR ASSEMBLY  (See REMOVAL )
12. REMOVE RH VISOR ASSEMBLY  (See REMOVAL )
13. REMOVE ROOF CONSOLE BOX ASSEMBLY  (See REMOVAL )
14. REMOVE VISOR HOLDER  (See REMOVAL )
15. REMOVE INNER REAR VIEW MIRROR STAY HOLDER COVER  (See REMOVAL )
16. REMOVE RAIN SENSOR COVER  (See REMOVAL )
17. REMOVE RAIN SENSOR  (See REMOVAL )
18. REMOVE SUN ROOF OPENING TRIM MOLDING (w/ Sliding Roof)  (See REMOVAL )
19. REMOVE ROOF HEADLINING ASSEMBLY  (See REMOVAL )
20. REMOVE WINDSHIELD MOLDING OUTER UPPER 
    1. Using a knife, cut off the molding as shown in the illustration.
       NOTE: Be careful not to damage the vehicle body with the knife.
    2. Remove the remaining molding.

       HINT:

       Partially cut the molding. Then pull and remove it by hand.

    Fig 1: Cutting Off Molding

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
21. REMOVE WINDSHIELD GLASS 
    1. From the interior, insert piano wires between the vehicle body and glass as shown in the illustration.
    2. Tie objects that can serve as handles to all wire ends.

       HINT:

       Apply protective tape to the outer surface of the vehicle body to prevent its surface from being scratched.

       NOTE:

       • w/ Curtain shield airbag:

         When working around the curtain shield airbag, be careful not to damage the airbag.

       • When separating the glass from the vehicle, be careful not to damage the vehicle's paint or interior/exterior ornaments.
       • To prevent the safety pad from being scratched when removing the glass, place a plastic sheet between the piano wire and safety pad.
       Fig 2: Inserting Piano Wires Between Vehicle Body And Glass

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Cut through the adhesive by pulling the piano wire around the glass.
       Fig 3: Cutting Through Adhesive By Pulling Piano Wire Around Glass

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disengage the stoppers.

       HINT:

       In some cases, both 1-piece type and 2-piece type stoppers are installed in the same vehicle.

    5. Using a suction cup, remove the glass.
       NOTE: Leave as much adhesive on the vehicle body as possible when removing the glass.
    Fig 4: Identifying Stoppers

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
22. CLEAN WINDSHIELD GLASS 
    1. Using a scraper, remove the damaged stoppers, the damaged any adhesive remaining the glass.
    2. Clean the outer circumference on of the glass with white gasoline.
       NOTE:

       • Do not tough the glass after cleaning it.
       • Even if using new glass, clean the glass with white gasoline.
    Fig 5: Cleaning Windshield Glass

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
23. CLEAN VEHICLE BODY 
    1. Clean and shape the contact surface of the vehicle body.
       1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure a proper fit.
          NOTE: Be careful not to damage the vehicle body.

          HINT:

          Leave as much adhesive on the vehicle body as possible.

       2. Clean the contact surface of the vehicle body with a shop rag or piece of cloth saturated with cleaner.

          HINT:

          Even if all the adhesive has been removed, clean the vehicle body.

    Fig 6: Cleaning Vehicle Body

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002