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Home >> Toyota >> 2007 >> Avalon Touring >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Air Conditioning >> Air Conditioning System >> DTC B1422/22 Compressor Lock Sensor Circuit >> Inspection Procedure

Inspection Procedure

  1. INSPECT AIR CONDITIONING AMPLIFIER 
    1. Remove the A/C amplifier with connectors still connected.
    2. Start the engine and press the A/C switch.
      Fig 1: Identifying D37 Terminals
      G05004743Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Measure the waveform according to the condition in the table below.

      Standard 

      TESTER CONNECTION AND SPECIFIED CONDITION

      Tester connection (Symbols) Condition Specified condition
      D37-28 (TACO) - Body ground Engine running A/C switch: ON Pulse generation (See WAVEFORM )

      OK: 

      Wave form appears as shown in the illustration. 

    Fig 2: Identifying Waveform Graph
    G05004744Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK:  Go to step  3

    NG: Go to Next Step 

  2. CHECK HARNESS AND CONNECTOR (ECM - AIR CONDITIONING AMPLIFIER) 
    1. Disconnect the connector from A/C amplifier.
      Fig 3: Identifying A/C Amplifier Connector Terminals
      G05004745Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the connector from the ECM.
    3. Measure the resistance according to the value (s) in the table below.

      Standard 

      TESTER CONNECTION AND SPECIFIED CONDITION

      Tester connection (Symbols) Condition Specified condition
      D37-28 (TACO) - D41-1 (TACH) Always Below 1 Ω
      D37-28 (TACO) - Body ground Always 10 kΩ or higher
    Fig 4: Identifying D41 Connector Terminals (TACH)
    G05004746Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: GO TO SFI SYSTEM SFI SYSTEM 

  3. INSPECT AIR CONDITIONING AMPLIFIER (LOCK - SG-3) 
    1. Remove the A/C amplifier with connectors still connected.
    2. Start the engine and press the AUTO switch.
      Fig 5: Identifying D37 Terminals
      G05004747Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Measure the waveform according to the condition in the table below.

      Standard 

      TESTER CONNECTION AND SPECIFIED CONDITION

      Tester connection (Symbols) Condition Specified condition
      D37-9 (LOCK) - D37-17 (SG-3) Engine running
      Magnetic clutch ON
      Blower switch: ON
      Pulse generation (See WAVEFORM )

      Result 

      RESULT DESCRIPTION

      Result Proceed to
      NG A
      OK (Checking from the PROBLEM SYMPTOMS TABLE ) B
      OK (Checking from the DTC) C

    B: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE  

    C: REPLACE AIR CONDITIONING AMPLIFIER 

    Fig 6: Waveform Graph
    G05004748Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    A: Go to Next Step 

  4. INSPECT A/C LOCK SENSOR (W/ MAGNET CLUTCH COMPRESSOR ASSEMBLY) 
    1. Disconnect the A/C lock sensor (with magnet clutch compressor assembly) connector.
      Fig 7: Identifying A/C Lock Sensor Connector
      G05004749Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value (s) in the table below.

      Resistance 

      RESISTANCE SPECIFICATIONS

      Tester connection Condition Specified condition
      D37-28 (TACO) - D41-1 (TACH) at 20°C (68°F) 160 to 320 Ω
    Fig 8: Identifying D41 Connector Terminals (TACH)
    G05004746Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE A/C LOCK SENSOR (VW MAGNET CLUTCH COMPRESSOR ASSEMBLY) 

    OK: Go to Next Step 

  5. CHECK HARNESS AND CONNECTOR (A/C LOCK SENSOR - AIR CONDITIONING AMPLIFIER) 
    1. Disconnect the connector from A/C lock sensor (w/ magnet clutch compressor assembly).
      Fig 9: Identifying Wire Harness Side Connector Terminals
      G05004751Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the connector from the A/C amplifier.
    3. Fig 10: Identifying Air Conditioning Amplifier Connector Terminals
      G05004752Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Measure the resistance according to the value (s) in the table below.
    TESTER CONNECTION AND SPECIFIED CONDITION

    Tester connection (Symbols) Condition Specified condition
    D37-9 (LOCK) - B8-1 (SSR+) Always Below 1 Ω
    D37-17 (SG-3) - B8-2 (SSR-) Always Below 1 Ω
    D37-9 (LOCK) - Body ground Always 10 kΩ or higher
    D37-17 (SG-3) - Body ground Always 10 kΩ or higher

    Standard 

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: REPLACE AIR CONDITIONING AMPLIFIER