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Headlight Assembly: Disassembly

  1. REMOVE HEADLIGHT BRACKET LH 
    1. Disengage the 2 claws and the headlight bracket LH.
    Fig 1: Identifying Headlight Bracket Claws
    G05005756Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE FRONT TURN SIGNAL LIGHT BULB 
    1. Turn the socket plug assembly and the front turn signal light bulb in the direction indicated by the arrow and remove as a unit.
    Fig 2: Removing Front Turn Signal Light Bulb
    G05005757Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE CLEARANCE LIGHT BULB 
    1. Turn the socket plug assembly and the front clearance light bulb in the direction indicated by the arrow and remove as a unit.
    Fig 3: Removing Clearance Light Bulb
    G05005758Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE HEADLIGHT NO.1 BULB 
    1. Turn headlight bulb No. 1 in the direction indicated by the arrow and remove it.
    Fig 4: Removing Headlight No. 1 Bulb
    G05005759Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE DISCHARGE HEADLIGHT BULB 
    1. Turn headlight back cover No. 1 in the direction indicated by the arrow and remove it.
      Fig 5: Removing Headlight Back Cover No. 1
      G05005760Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the discharge headlight bulb socket in the direction indicated by the arrow and remove the locking cap.
      Fig 6: Removing Locking Cap
      G05005761Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Release the set spring lock as shown in the illustration and remove the discharge headlight bulb.
    Fig 7: Removing Discharge Headlight Bulb
    G05005762Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE HEADLIGHT NO.2 BULB 
    1. Turn headlight bulb No. 2 in the direction indicated by the arrow and remove it.
    Fig 8: Removing Headlight Bulb No. 2
    G05005763Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE HEADLIGHT NO.2 BULB 
    1. Turn headlight back cover No. 1 in the direction indicated by the arrow and remove it.
      Fig 9: Removing Headlight Back Cover No. 1
      G05005764Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn headlight No. 2 bulb in the direction indicated by the arrow and remove it.
    Fig 10: Removing Headlight No. 2 Bulb
    G05005765Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE HEADLIGHT LEVELING ECU ASSEMBLY 
    1. Remove the 4 screws and headlight cover No. 1.
      Fig 11: Locating Headlight Cover No. 1 Screws
      G05005766Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 screws.
    3. Disengage the claw, disconnect the connector and remove the headlight leveling ECU assembly.
    Fig 12: Locating Headlight Leveling ECU Assembly Screws
    G05005767Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE HEADLIGHT LEVELING MOTOR LH 
    1. Turn the headlight leveling motor to align the recessed parts with the headlight unit LH.
    Fig 13: Turning Headlight Leveling Motor
    G05005768Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE HEADLIGHT SOCKET & WIRE 
    1. Remove the headlight socket & wire.
    Fig 14: Removing Headlight Socket And Wire
    G05005769Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002