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Valve Body Assembly: Installation

  1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY 
    1. Install the shift solenoid valve SL1 to the valve body assembly with the bolt.

      Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf) 

      Fig 1: Identifying Bolt And Shift Solenoid Valve SL1
      G04976445Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the shift solenoid valve SL2 to the valve body assembly with the bolt.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      Fig 2: Identifying Bolt And Shift Solenoid Valve SL2
      G04976444Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the shift solenoid valve DSL to the valve body assembly with the bolt.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      Fig 3: Locating Bolt And Shift Solenoid Valve DSL
      G04976443Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the shift solenoid valve SR to the valve body assembly.
      Fig 4: Installation Process of Transmission Valve Body
      G04976456Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the shift solenoid valve S4 to the valve body assembly with the bolt.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      Fig 5: Identifying Valve Body Assembly Bolt
      G05000612Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the shift solenoid valve SL3 and SLT to the valve body assembly.
    7. Install the lock plate to the valve body assembly with the bolt.

      Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf) 

      Fig 6: Identifying Lock Plate And Bolt
      G05000602Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Install the spring and check ball body.
      Fig 7: Identifying Check Ball Body And Spring
      G04975960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Align the groove of the manual valve with the pin of the lever.
    10. Install the 17 bolts.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      NOTE:
      • Push the valve body against the accumulator piston springs and check ball body to install the valve body.
      • First, temporarily tighten the bolts marked with (1) in the illustration because they are positioning bolts.
      Fig 8: Locating Bolts
      G04976336Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt length: 

      Bolt A: 

      41 mm (1.614 in.) 

      Bolt B: 

      57 mm (2.244 in.) 

      Bolt C: 

      25 mm (0.984 in.) 

  2. INSTALL VALVE BODY OIL STRAINER ASSEMBLY 
    1. Coat a new O-ring with ATF.
    2. Install the O-ring to the oil strainer.
      Fig 9: Locating O-Ring
      G05000599Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the oil strainer with the 3 bolts.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

    Fig 10: Locating Bolts And Oil Strainer
    G05000598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL TRANSMISSION WIRE 
    1. Coat the O-ring with ATF.
    2. Install the ATF temperature sensor with the lock plate and bolt.

      Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf) 

    3. Connect the 7 shift solenoid valve connectors.
      Fig 11: Shift Solenoid Valve Connectors Location
      G05000585Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY 
    1. Install the 2 magnets in the oil pan.
    2. Apply seal packing or equivalent to the 18 bolts.

      Adhesive: 

      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent 

      Fig 12: Identifying Magnets In Oil Pan
      G05000583Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the oil pan and new gasket with the 18 bolts to the transaxle case.

      Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf) 

      NOTE: Tighten the bolts within 10 minutes of sealant application.
    Fig 13: Identifying Oil Pan Bolts Assembly
    G04975941Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  6. ADD AUTOMATIC TRANSAXLE FLUID 
  7. CHECK FLUID LEVEL IN AUTOMATIC TRANSAXLE  (See ON-VEHICLE INSPECTION )
  8. INSTALL ENGINE UNDER COVER RH 
  9. PERFORM INITIALIZATION 

    HINT:

    Some systems need initialization after reconnecting the cable to the negative battery terminal (See INITIALIZATION ).