Differential Case: Disassembly

REMOVE FRONT DIFFERENTIAL RING GEAR
1. Place matchmarks on the front differential ring gear and differential case.
  
  Fig 1: Identifying Matchmarks On Front Differential Ring Gear And Differential Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 14 bolts.
  
  Fig 2: Identifying Front Differential Ring Gear Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a plastic hammer, tap on the front differential ring gear to remove it from the case.
Fig 3: Tapping On Front Differential Ring Gear
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REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING
1. Using SST, remove the front differential case front differential tapered roller bearing from the differential case.
  SST 09950-00020, 09950-00030, 09950-60010 (09951-00490), 09950-40011 (09957-04010)
  
  Fig 4: Removing Front Differential Case Front Differential Tapered Roller Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, remove the front differential case front tapered roller bearing outer race.
  SST 09308-00010
Fig 5: Removing Front Differential Case Front Tapered Roller Bearing Outer Race
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING
1. Using SST, remove the front differential case rear tapered roller bearing from the differential case.
  SST 09950-00020, 09950-00030, 09950-60010 (09951-00490), 09950-40011 (09957-04010), 09308-00010
  
  Fig 6: Removing Front Differential Case Rear Tapered Roller Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, remove the front differential case rear tapered roller bearing outer race.
  SST 09308-00010
Fig 7: Removing Front Differential Case Rear Tapered Roller Bearing Outer Race
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN
1. Using a pin punch and hammer, install the straight pin.
  NOTE: Before removing the straight pin, unstake it with a pin punch.
Fig 8: Removal/Installation Of Front Differential Pinion Shaft Straight Pin
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT DIFFERENTIAL PINION SHAFT NO.1
1. Remove the front differential pinion shaft No.1 from the differential case.
Fig 9: Removing Front Differential Pinion Shaft No.1
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT DIFFERENTIAL SIDE GEAR
1. Remove the 2 front differential pinions, 2 pinion thrust washers, 2 front differential side gears and 2 side gear thrust washers from the differential case.
Fig 10: Identifying Front Differential Pinions, Pinion Thrust Washers And Front Differential Side Gears
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE TRANSAXLE HOUSING OIL SEAL
1. Using SST and a hammer, remove the oil seal.
  SST 09950-70010 (09951-07100), 09215-00013 (09215-00471)
Fig 11: Removing Oil Seal
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL
1. Using SST, remove the oil seal.
  SST 09950-70010 (09951-07100), 09608-10010
Fig 12: Removing Oil Seal
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002