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Engine Cooling System: Radiator: Installation

  1. INSTALL FAN ASSEMBLY WITH MOTOR 
    1. Install the fan assembly w/ motor to the radiator with the 2 guides at the bottom and 3 snap fits on the top.
    Fig 1: Identifying Fan Motor Snap Fits
    G05000250Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL RADIATOR SUPPORT LOWER 
    1. Install the 2 radiator support lowers to the radiator assembly.
  3. INSTALL RADIATOR SUPPORT CUSHION 
    1. Install the 2 radiator support cushions to the radiator assembly.
    Fig 2: Locating Radiator Support Cushions
    G05000251Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL RADIATOR ASSEMBLY 
    1. Install the radiator to the body.
      Fig 3: Installing Radiator To Body
      G05000252Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the condenser assembly with the 4 bolts.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

    3. Connect the fun motor connector.
    Fig 4: Locating Condenser Assembly Bolts
    G05000233Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL RADIATOR SUPPORT UPPER 
    1. Install the radiator support upper with the 5 bolts.

      Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

      Fig 5: Locating Radiator Support Upper Bolts
      G05000232Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the hood lock assembly to the radiator support upper with the 3 bolts.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

      Fig 6: Locating Hood Lock Assembly Bolts
      G05000231Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the hood lock nut cap to the hood lock assembly.
    Fig 7: Locating Hood Lock Nut Cap
    G05000230Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL OIL COOLER OUTLET TUBE NO.1 
    1. Install oil cooler outlet tube No.1 to the radiator assembly:
    Fig 8: Locating Oil Cooler Outlet Tube No.1
    G04975307Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL OIL COOLER INLET TUBE NO.1 
    1. Install oil cooler inlet tube No.1 to the radiator assembly.
    Fig 9: Locating Oil Cooler Inlet Tube No.1
    G04975308Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL RADIATOR HOSE OUTLET 
    1. Install radiator hose outlet to the radiator assembly.
    Fig 10: Locating Radiator Hose Outlet
    G04975309Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL RADIATOR HOSE INLET 
    1. Install radiator hose inlet to the radiator assembly.
    Fig 11: Locating Radiator Hose Inlet
    G05000226Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL RADIATOR RESERVE TANK HOSE OR PIPE 
    1. Install radiator reserve tank hose to the radiator assembly.
    Fig 12: Locating Radiator Reserve Tank Hose
    G05000225Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL AIR CLEANER INLET NO.1 
  12. INSTALL AIR CLEANER INLET NO.2 
  13. INSTALL BATTERY 
  14. ADD ENGINE COOLANT 
  15. INSPECT FOR COOLANT LEAK 
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