Transfer Unit: Installation

WARNING: This page is about a different variant/trim than selected.

RAISE VEHICLE
INSTALL TRANSFER
Raise the transfer and install it to the transfer adaptor with the 8 transfer mounting bolts and clamps.

Torque: 24 N.m (244 kgf.cm, 17 ft.lbf)

NOTE: Take care not to damage the lip of the transfer adaptor rear oil seal with the transfer input shaft.
CONNECT TRANSFER DETECTION SWITCHES AND MOTOR ACTUATOR CONNECTORS (See TRANSFER UNIT )

Fig 1: Installing Transfer Mounting Bolts And Clamps
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE REAR MOUNTING
Install the engine rear mounting to the transfer adaptor with the 4 bolts.

Torque: 65 N.m (664 kgf.cm, 48 ft.lbf)
INSTALL CROSSMEMBER
1. Install the crossmember with the 4 bolts and nuts.
  Torque: 72 N.m (740 kgf.cm, 53 ft.lbf)
2. Install the 4 bolts.
  Torque: 18 N.m (185 kgf.cm, 13 ft.lbf)
3. Remove the transmission jacks.
4. Install the heat insulator with the 2 bolts
  Torque: 16 N.m (163 kgf.cm, 12 ft.lbf)
  
  Fig 2: Installing Crossmember
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT AND REAR PROPELLER SHAFTS (See PROPELLER SHAFT ASSEMBLY (4WD) )
INSTALL LH AND RH FRONT EXHAUST PIPES (See EXHAUST SYSTEM )
FILL TRANSFER OIL
Oil grade: API GL-4 or Gl-5

Viscosity: SAE 75W-90

Capacity: 1.0 liters (1.1 US qts, 0.9 lmp.qts)

Torque: 37 N.m (377 kgf.cm, 27 ft.lbf)
CONNECT BREATHER HOSE
Connect the breather hose to the transfer.

Hose installation depth: 13 mm (0.51 in.) or more
DO ROAD TEST
Check for abnormal noises and smooth shifting.

Fig 3: Identifying Oil Level
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002