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Charging System (1GR-FE): Generator: Installation

  1. INSTALL GENERATOR 
    1. Install the generator with the 2 bolts.

      Torque: 43 N.m (438 kgf.cm, 32 ft.lbf) 

      Fig 1: Installing Bolts Of Generator
      G02638044Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the wire harness clamp bracket with the 2 bolts.

      Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

      Fig 2: Installing Bolts Of Wire Harness Clamp Bracket
      G02638045Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the wire harness.
      1. Connect the wire harness to the terminal B and install the nut.

        Torque: 9.8 N.m (100 kgf.cm, 7 ft.lbf) 

      2. Connect the connector to the generator assy.
      3. Install the wire harness stay with the bolt.

      Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

    4. Fig 3: Installing Wire Harness Stay With Bolt
      G02638046Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL BATTERY 
  3. INSTALL FAN AND GENERATOR V BELT (See  INSTALLATION  ) 
  4. INSTALL ENGINE UNDER COVER SUB-ASSY NO. 1 

    Install the engine under cover sub-assy No. 1 with the 4 bolts.

    Torque: 29 N.m (296 kgf.cm, 21 ft.lbf) 

  5. INSTALL V-BANK COVER 

    Install the V-bank cover with the 2 nuts.

    Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf)