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Front Door: Reassembly

  1. INSTALL OUTSIDE HANDLE WITH DOOR LOCK CYLINDER 
    1. Install the door lock cylinder to the outside handle.
    2. Install the outside handle with door lock cylinder with the 2 bolts.

      Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

  2. INSTALL DOOR LOCK 

    HINT:

    Apply MP grease to the sliding and rotating parts of the door lock.

    Fig 1: Installing Door Lock
    G02636939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using a Torx® socket wrench, install the door lock with the 3 Torx® screws.

      Torx® socket wrench: 

      T30 (Part No. 09042-00010 or locally manufactured tool) 

      Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf) 

      HINT:

      Apply adhesive to the 3 screws.

      Adhesive: Part No. 08833-00070, THREE BOND 1324 or equivalent 

    2. w/ Power door lock:

      Connect the connector and install the bolt.

      Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

    3. Connect the 2 links to the outside handle and door lock cylinder.
    Fig 2: Connecting The Connector And Install Bolt
    G02636940Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL WINDOW REGULATOR 

    HINT:

    Apply MP grease to the sliding and rotating parts of the window regulator.

    1. Install the window regulator through the service hole.
      Fig 3: Installing Window Regulator Through Service Hole
      G02636941Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/ Power window:

      Install the window regulator with the 5 bolts and nut.

      Torque: 

      8.0 N.m (82 kgf.cm, 71 in.lbf) for bolt 

      5.0 N.m (51 kgf.cm, 44 in.lbf) for nut 

      HINT:

      When installing the window regulator, tighten the bolts and nut in the order shown in the illustration.

    3. w/o Power window:

      Install the window regulator with the 4 bolts and nut.

      Torque: 

      5.0 N.m (82 kgf.cm, 71 in.lbf) for bolt 

      5.0 N.m (51 kgf.cm, 44 in.lbf) for nut 

      HINT:

      When installing the window regulator, tighten the bolts and nut in the order shown in the illustration.

    4. w/ Power window:

      Connect the connector.

    Fig 4: Installing Window Regulator
    G02636942Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL REAR LOWER FRAME 

    Install the rear lower frame with the bolt and nut.

    Fig 5: Installing Rear Lower Frame With Bolt
    G02636943Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FRONT LOWER FRAME 

    Install the front lower frame with the 2 bolts and nut.

  6. INSTALL DOOR GLASS RUN 
    Fig 6: Installing Front Lower Frame With Bolts And Nut
    G02636944Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL DOOR GLASS 

    Install the door glass with the 2 bolts.

    Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf) 

    NOTE: Do not damage the door glass.
  8. INSTALL DOOR BELT MOULDING 
  9. INSTALL OUTSIDE REAR VIEW MIRROR 
    1. Install the outside rear view mirror with the 3 screws.

      Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

    2. w/ Remote control:

      Connect the connector.

    Fig 7: Installing Outside Rear View Mirror
    G02636945Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL SPEAKER 
    1. Install the speaker with the 3 screws.
    2. Connect the connector.
  11. INSTALL SERVICE HOLE COVER 
    1. Install the service hole cover.

      HINT:

      • When installing the service hole cover, pull out the cables and connectors through the service hole cover.
      • There should be no wrinkles or folds after attaching the service hole cover.
      • After attaching the service hole cover, confirm the sealing condition.
      Fig 8: Pulling Out Cables And Connectors Through Service Hole Cover
      G02636946Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the clamps and connector.
  12. INSTALL INSIDE HANDLE 
    1. Connect the 2 cables to the inside handle.
    2. Slide the inside handle forward to install it.
    3. Install the screw.
  13. INSTALL DOOR ASSIST GRIP 

    Install the door assist grip to the door trim with the 2 screws.

  14. INSTALL LOWER WEATHERSTRIP 
  15. INSTALL INNER WEATHERSTRIP 
    Fig 9: Installing Door Assist Grip
    G02636947Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL DOOR TRIM 

    Install the door trim with the 2 screws and 2 caps.

    Fig 10: Installing Door Trim With 2 Screws And 2 Caps
    G02636948Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. w/ Tweeter speaker: 

    INSTALL TWEETER SPEAKER 

    1. Install the tweeter speaker with the 3 screws, then connect the connector.
    2. Install the tweeter speaker cover.
  18. w/ Courtesy light: 

    INSTALL COURTESY LIGHT 

    1. Connect the connector.
    2. Install the courtesy light.
  19. w/o Courtesy light: 

    INSTALL COURTESY LIGHT COVER 

  20. w/ Power window: INSTALL POWER WINDOW SWITCH 
    1. Connect the connectors.
    2. Install the power window switch.
  21. INSTALL INSIDE HANDLE BEZEL 

    Install the inside handle bezel with the screw.

    Fig 11: Installing Inside Handle Bezel With Screw
    G02636949Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. w/o Power window: 

    INSTALL REGULATOR HANDLE 

Install the regulator handle with the snap ring.

HINT:

With the door window fully closed, install the plate and the regulator handle with the snap ring as shown in the illustration.

Fig 12: Installing Regulator Handle
G02636950Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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