Front Door: Disassembly

HINT:

A bolt without a torque specification is shown in the standard bolt chart (see STANDARD BOLT ).

1. w/o Power window: 

   REMOVE REGULATOR HANDLE 

   Pull off the snap ring with a cloth and remove the regulator handle and plate.

   Fig 1: Pulling Off Snap Ring With A Cloth

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. REMOVE INSIDE HANDLE BEZEL 
   1. Remove the screw.
   2. Using a screwdriver, remove the inside handle bezel as shown in the illustration.

   HINT:

   Tape the screwdriver tip before use.

   Fig 2: Removing Inside Handle Bezel

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. w/ Power window: 

   REMOVE POWER WINDOW SWITCH 

   1. Using a screwdriver, remove the power window switch.

      HINT:

      Tape the screwdriver tip before use.

   2. Disconnect the connectors.
4. w/ Courtesy light: 

   REMOVE COURTESY LIGHT 

   1. Using a screwdriver, remove the courtesy light.

      HINT:

      Tape the screwdriver tip before use.

      Fig 3: Removing Courtesy Light

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Disconnect the connector.
5. w/o Courtesy light: 

   REMOVE COURTESY LIGHT COVER 

   Using a screwdriver, remove the courtesy light cover.

   HINT:

   Tape the screwdriver tip before use.

6. w/ Tweeter speaker: 

   REMOVE TWEETER SPEAKER 

   1. Using a screwdriver, remove the tweeter speaker cover.

      HINT:

      Tape the screwdriver tip before use.

   2. Disconnect the connector.
   3. Remove the 3 screws and tweeter speaker.
7. REMOVE DOOR TRIM 
   1. Remove the 2 caps and 2 screws.
   2. Insert a screwdriver between the door trim and door panel to remove the door trim.

      HINT:

      Tape the screwdriver tip before use.

      Fig 4: Removing Door Trim

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Pull the door trim upward to remove it.
8. REMOVE DOOR ASSIST GRIP 

   Remove the 2 screws and door assist grip from the door trim.

9. REMOVE INNER WEATHERSTRIP 
10. REMOVE LOWER WEATHERSTRIP 
11. REMOVE INSIDE HANDLE 
    1. Remove the screw.
    2. Slide the inside handle backward to remove it.
    3. Disconnect the 2 cables from the inside handle as shown in the illustration.
12. REMOVE SERVICE HOLE COVER 
    1. Disconnect the clamps and connector.
    2. Remove the service hole cover.
13. REMOVE SPEAKER 
    1. Disconnect the connector.
    2. Remove the 3 screws and speaker.
14. REMOVE OUTSIDE REAR VIEW MIRROR 
    Fig 5: Removing Outside Rear View Mirror

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. w/ Remote control:

       Disconnect the connector.

    2. Remove the 3 screws and outside rear view mirror.
15. REMOVE DOOR BELT MOULDING 

    Using a moulding remover, remove the door belt moulding.

16. REMOVE DOOR GLASS RUN 
    Fig 6: Removing Door Glass Run

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
17. REMOVE FRONT LOWER FRAME 

    Remove the 2 bolts, nut and front lower frame as shown in the illustration.

    Fig 7: Removing Front Lower Frame

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
18. REMOVE REAR LOWER FRAME 

    Remove the bolt, nut and rear lower frame as shown in the illustration.

    Fig 8: Removing Rear Lower Frame

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
19. REMOVE DOOR GLASS 
    1. Open the door glass until the bolts appear in the service hole.
    2. Remove the 2 bolts and door glass.
    NOTE: Do not damage the door glass.
    Fig 9: Removing Door Glass

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
20. REMOVE WINDOW REGULATOR 
    1. w/ Power window:

       Disconnect the connector.

    2. w/ Power window:

       Remove the 5 bolts, nut and window regulator.

    3. w/o Power window:

       Remove the 4 bolts, nut and window regulator.

    4. Remove the window regulator through the service hole.
    Fig 10: Removing Window Regulator Through Service Hole

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
21. REMOVE DOOR LOCK 
    1. Disconnect the 2 links from the outside handle and door lock cylinder.
    2. w/ Power door lock:

       Disconnect the connector and remove the bolt.

    3. Using a Torx® socket wrench, remove the 3 Torx® screws.

       Torx® socket wrench: 

       T30 (Part No. 09042-00010 or locally manufactured tool) 

22. REMOVE OUTSIDE HANDLE WITH DOOR LOCK CYLINDER 
    1. Remove the 2 bolts and outside handle together with the door lock cylinder.
    2. Remove the door lock cylinder from the outside handle.

Fig 11: Removing Outside Handle With Door Lock Cylinder

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002