Automatic Transaxle Assembly: Installation

1. Install the torque converter clutch to the automatic transaxle.
2. Using vernier calipers and a straight edge, measure the dimension "A" between the transaxle fitting part of the engine and the converter fitting part of the drive plate (*1).
   Fig 1: Measuring Dimension "A" Between Transaxle Fitting Part Of Engine

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using vernier calipers and a straight edge, measure the dimension "B" shown in the illustration and check that "B" is greater than "A" (measured in step (*1)).

   Standard: 

   A + 1 mm (0.03937 in.) or more 

   NOTE: Remember to minus the thickness of the straight edge.
   Fig 2: MeasuringTorque Converter Dimension "B"

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the automatic transaxle to the engine with the 8 bolts.

   Torque: Bolt A 

   64 N*m (650 kgf*cm, 47 ft.*lbf) 

   Bolt B 

   46 N*m (470 kgf*cm, 34 ft.*lbf) 

   Bolt C 

   37 N*m (377 kgf*cm, 27 ft.*lbf) 

   Fig 3: Installing Automatic Transaxle To Engine With 8 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Apply a few drops of adhesive to each of 2 threads on the tip of the 6 torque converter clutch mounting bolts.

   Adhesive: 

   Part No. 08833-00070, THREE BOND 1324 or equivalent 

3. Install the 6 torque converter clutch mounting bolts.

   Torque: 48 N*m (489 kgf*cm, 35 ft.*lbf) 

   NOTE: First install the black colored bolt, and then the remaining 5 bolts.
   Fig 4: Identifying Torque Converter Clutch Mounting Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the flywheel housing under cover to the automatic transaxle with the 2 bolt.

   Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf) 

   Fig 5: Installing Flywheel Housing Under Cover To Automatic Transaxle With 2 Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the engine mounting bracket front to the automatic transaxle with the 3 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

1. Coat a new O-ring with ATF, and install it to the transmission oil filler tube sub-assembly.
   Fig 6: Installing Transmission Oil Filler Tube Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the transmission oil filler tube sub-assembly and bolt to the automatic transaxle.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

3. Connect the 2 clamps to the oil filler tube.
4. Install the ATF level gauge.

1. Temporarily install the oil cooler outlet tube No.1.
2. Temporarily install the oil cooler inlet tube No.1.
   Fig 7: Installing Oil Cooler Inlet Tube No.1

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the oil cooler tube clamp and bolt.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

   Fig 8: Installing Oil Cooler Tube Clamp And Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using SST and a wrench, tighten the oil cooler inlet tube No.1.

   SST 09023-12701 

   Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

1. Using SST and a wrench, tighten the oil cooler outlet tube No.1.

   SST 09023-12701 

   Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

   Fig 9: Tightening Oil Cooler Inlet Tube No.1

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the control cable bracket No.1 with the 2 bolts.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

   Fig 10: Installing Control Cable Bracket No.1 With 2 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the transmission wire connector.
2. Connect the park/neutral position switch connector.
3. Connect the 2 speed sensor connectors.
   Fig 11: Connecting Transmission Wire Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the starter assembly with the 2 bolts (1).

   Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

2. Connect the connector (2).
3. Connect the starter wire with the nut (3).

   Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

   Fig 12: Connecting Starter Wire With Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the wire harness with the bolt.

   Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

   Fig 13: Locating Wire Harness Mounting Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 2 clamps and 3 bolts.

   Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

2. Connect the wire harnesses to the clamps.
   Fig 14: Connecting Wire Harnesses To Clamps

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the transmission control cable clamp with the bolt.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

HINT:

(See INSTALLATION )

HINT:

(See INSTALLATION )

Fig 15: Installing Transmission Control Cable Clamp With Bolt

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

(See INSTALLATION )

HINT:

(See INITIALIZATION  )