Back Door Glass: Installation

1. Using a knife, cut away any rough adhesive on the contact surface of the body to ensure the appropriate surface shape.

   HINT:

   Leave as much adhesive on the body as possible.

   Fig 1: Cutting Any Rough Adhesive On Contact Surface Of Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Clean the contact surface of the body with a shop rag saturated with cleaner.

   HINT:

   Even if all the adhesive has been remove, clean the body.

HINT:

If an area other than that specified is coated by accident, wipe of the primer with a clean shop rag before it dries.

Fig 2: Coating Edge Of Glass And Contact Surface With Primer G

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Fig 3: Applying Primer On Glass

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Dimensions: 

Adhesive: Part No. 08850-00801 or equivalent 

1. Cut off the tip of the cartridge nozzle, as shown in Fig 4 .

   HINT:

   After cutting off the tip, use all adhesive within the time described in TACK FREE TIME REFERENCE  .

   Tack free time 

   TACK FREE TIME REFERENCE
   
   

   Temperature	Tack free time
   35°C (95°F)	15 minutes
   20°C (68°F)	100 minutes
   5°C (41°F)	8 hours

   Fig 4: Cutting Off Tip Of Cartridge Nozzle

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Load the sealer gun with the cartridge.
3. Coat the glass with adhesive, as shown in Fig 4 .

   Dimensions: 

   DIMENSIONS FOR APPLYING ADHESIVE
   
   

   a	12.0 mm (0.472 in.)
   b	8.0 mm (0.315 in.)
   c	11.0 mm (0.433 in.)
   d	11.0 mm (0.433 in.)
   e	30.0 mm (1.181 in.)
   f	38.0 mm (1.496 in.)
   g	11.0 mm (0.433 in.)

1. Hold the back window glass in place securely with tape or equivalent to the body until the adhesive has hardened.
   NOTE:

   • Allow the primer coating to dry for 3 minutes or more.
   • Check that the clips are attached to the body correctly.
   • Check the clearance between the body and glass.
2. Lightly press the front surface of the glass to ensure a close fit.
3. Using a scraper, remove any excess or protruding adhesive.

   HINT:

   Apply adhesive onto the glass rim.

   NOTE: Take care not to drive the vehicle for the time described in TIME REFERENCE FOR DRIVING VEHICLE  .

   Minimum time 

   MINIMUM TIME REFERENCE FOR DRIVING VEHICLE
   
   

   Temperature	Minimum time prior to driving vehicle
   35°C (95°F)	1.5 hours
   20°C (68°F)	5 hours
   5°C (41°F)	24 hours

   Fig 5: Removing Any Excess Or Protruding Adhesive Using Scraper

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002