Fuel Pump: Removal

REMOVE FUEL TANK ASSEMBLY
1. Remove the fuel tank (see REMOVAL ).
REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY
1. Remove the joint clip and fuel tank main tube.
  CAUTION:
  - Before removing the tube joint clip, check for foreign matter around the clip. Clean if necessary.
  - Keep the O-ring free of foreign matter, as it becomes contaminated easily.
  - Do not use any tools in this procedure.
  - Do not forcefully bend or twist the tube.
  - Put the tube in a plastic bag to prevent damage and contamination.
  - If the fuel suction plate and tube are stuck together, pinch the tube and turn it carefully to disconnect it.
  - Be careful not to damage the clip. If the clip is damaged, replace it.
    
    Fig 1: Removing Joint Clip And Fuel Tank Main Tube
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FUEL TANK VENT TUBE SET PLATE
1. Remove the 8 bolts and set plate.
  
  Fig 2: Removing Bolts And Set Plate
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FUEL SUCTION WITH PUMP ASSEMBLY
1. Disconnect the fuel hose and remove the fuel pump from the fuel tank.
  NOTE: Do not damage the fuel pump.
  
  Fig 3: Disconnecting Fuel Hose And Remove Fuel Pump From Fuel Tank
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the gasket from the fuel pump.
  
  Fig 4: Removing Gasket From Fuel Pump
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FUEL SUB-TANK ASSEMBLY
1. Disconnect the wire harness.
  
  Fig 5: Disconnecting Wire Harness
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using needle nose pliers, remove the E-ring.
  HINT:
  
  Slightly lower the sub-tank to remove the E-ring.
  
  Fig 6: Removing E-ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the 2 springs from the 2 shafts.
  
  Fig 7: Removing Springs From Shafts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Detach the 2 claws and remove the sub-tank.
  
  Fig 8: Detaching Claws And Removing Sub-Tank
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Detach the claw of the jet pump nozzle and remove the jet pump nozzle.
6. Using a screwdriver, remove the jet pump.
  HINT:
  
  Tape the screwdriver tip before use.
  
  Fig 9: Removing Jet Pump Using Screwdriver
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Remove the O-ring from the jet pump.
  
  Fig 10: Removing O-Ring From Jet Pump
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE BRACKET
1. Using a screwdriver, detach the 2 claws and remove the bracket.
  HINT:
  
  Tape the screwdriver tip before use.
  
  Fig 11: Detaching Claws And Removing Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FUEL PUMP ASSEMBLY
1. Detach the 5 claws on the filter and remove the fuel pump from the fuel filter.
  HINT:
  
  When removing the claw, do not disconnect the fuel main tube.
  
  Fig 12: Detaching Claws On Filter And Removing Fuel Pump From Fuel Filter
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Disconnect the fuel pump connector.
  
  Fig 13: Disconnecting Fuel Pump Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the O-ring from the fuel filter.
  
  Fig 14: Removing O-Ring From Fuel Filter
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002