Hybrid Vehicle Transaxle Unit: Reassembly

INSTALL TRANSAXLE HOUSING AND CASE WITH HEAD STRAIGHT SCREW PLUG
1. Install a new gasket and the set plug.
  Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf)
2. Apply liquid sealant 1344 to the first 2 to 3 threads from the end of the screw plug.
  NOTE: Clean and degrease the screw and screw hole.
3. Using a 6 mm socket hexagon wrench, install the screw plug.
  Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf)
  
  Fig 1: Installing Screw Plug And Set Plug
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSAXLE HOUSING AND CASE WITH HEAD STRAIGHT SCREW PLUG
1. Install a new gasket and the set plug.
  Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf)
  
  HINT:
  
  Tighten the set plug after adding transaxle oil.
2. Apply liquid sealant 1324 to the first 2 to 3 threads from the end of the screw plug.
  NOTE: Clean and degrease the screw and screw hole.
3. Using a 10 mm socket hexagon wrench, install the screw plug.
  
  Fig 2: Installing Screw Plug And Set Plug
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 55 N*m (561 kgf*cm, 41 ft.*lbf)
INSTALL HYBRID TRANSAXLE OIL SEAL RH
1. Using SST, tap in a new oil seal.
  Oil seal depth: 2.7 +-0.5 mm (0.106 +-0.020 in.)
2. Coat the lip of the oil seal with No. 2 MP grease.
  SST 09350-32014 (09351-32130, 09351-32150), 09950-70010 (09951-07100)
  
  Fig 3: Installing Hybrid Transaxle Oil Seal RH
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HYBRID TRANSAXLE TYPE T OIL SEAL LH
1. Place the motor on wooden blocks or equivalent.
  NOTE: Make sure that the parking lock rod does not contact the wooden blocks.
  
  Fig 4: Placing Motor On Wooden Blocks
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, tap in the oil seal.
  Standard depth: 2.7 +-0.5 mm (0.106 +-0.020 in.)
3. Coat the lip of the oil seal with MP grease.
  SST 09350-32014 (09351-32130, 09351-32150), 09950-70010 (09951-07100)
  
  Fig 5: Installing Hybrid Transaxle Type T Oil Seal LH
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

ADJUST PRELOAD

Adjust the differential case preload.

Place the motor on wooden blocks or equivalent.
NOTE:
- Place the motor horizontally.
- Excessive force should not be applied to the cable.
  
  Fig 6: Placing Motor On Wooden Blocks
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Using SST, tap in the differential case tapered roller bearing LH outer race and shim to the motor.
SST 09950-60020 (09951-00680), 09950-70010 (09951-07100)

NOTE: Replace the shim and outer race with new ones if they are deformed or damaged.

Fig 7: Tapping In Differential Case Tapered Roller Bearing LH Outer Race And Shim To Motor
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Using SST, tap in the differential case tapered roller bearing RH outer race to the generator.
SST 09950-60020 (09951-00680), 09950-70010 (09951-07100)

NOTE: Replace the outer race with a new one if it is deformed or damaged.

Fig 8: Tapping In Differential Case Tapered Roller Bearing RH Outer Race To Generator
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Apply ATF WS to the sliding surfaces of the differential case tapered roller bearing and install the bearing to the motor.

Fig 9: Identifying Differential Case Tapered Roller Bearing
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Using an engine sling device and chain block, install the motor to the generator.
HINT:
- Engine hanger: 12281-67070, S1228-11781
- Bolt: 91642-81045, 91642-81265
- Nut: 90178-10001, 90179-12147
  
  Fig 10: Identifying Engine Hanger Position
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Tighten the 13 bolts in the positions shown in the illustration.
Torque: 25 N*m (250 kgf*cm, 18 ft.*lbf)

Fig 11: Installing Hybrid Transaxle Assembly Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Using SST, rotate the differential case in both directions to stabilize the bearings.
SST 09564-32011

Fig 12: Setting Bearings
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using SST, measure the differential preload of the differential case and rotation torque.

SST 09564-32011

Standard preload (Starting torque):

0.98 to 1.57 N*m (9.99 to 16.01 kgf*cm, 8.67 to 13.90 in.*lbf) for new bearing

0.49 to 0.78 N*m (5.00 to 7.95 kgf*cm, 4.34 to 6.90 in.*lbf) for reused bearing

Standard preload (Turning torque): 0.61 to 1.35 N*m (20 rpm) at 20°C (6.2 to 13.77 kgf*cm, 5.4 to 11.95 in.*lbf)

Fig 13: Measuring Differential Preload Of Differential Case

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

If the preload is not within the specified range, replace the shim with a new one to adjust the preload.
Remove the motor side tapered roller bearing outer race and shim when replacing the shim.
Replace the shim and outer race with new ones if they are deformed or damaged.

As the shim thickness is increased 0.02 mm (0.0008 in.), the preload increases approximately 0.23 N*m (2.4 kgf*cm, 2.04 in.*lbf) accordingly.

Standard shim thickness

SHIM THICKNESS SPECIFICATION

Part No.	Thickness	Mark
90564-45040	1.80 mm (0.0709 in.)	1
90564-45041	1.83 mm (0.0720 in.)	2
90564-45042	1.86 mm (0.0732 in.)	3
90564-45043	1.89 mm (0.0744 in.)	4
90564-45071	1.92 mm (0.0756 in.)	50
90564-45072	1.94 mm (0.0764 in.)	51
90564-45073	1.96 mm (0.0722 in.)	52
90564-45074	1.98 mm (0.0780 in.)	53
90564-45075	2.00 mm (0.0787 in.)	54
90564-45076	2.02 mm (0.0795 in.)	55
90564-45077	2.04 mm (0.0803 in.)	56
90564-45078	2.06 mm (0.0811 in.)	57
90564-45079	2.08 mm (0.0819 in.)	58
90564-45080	2.10 mm (0.0827 in.)	59
90564-45081	2.12 mm (0.0835 in.)	60
90564-45082	2.14 mm (0.0843 in.)	61
90564-45083	2.16 mm (0.0850 in.)	62
90564-45084	2.18 mm (0.0858 in.)	63
90564-45085	2.20 mm (0.0866 in.)	64
90564-45086	2.22 mm (0.0874 in.)	65
90564-45087	2.24 mm (0.0882 in.)	66
90564-45088	2.26 mm (0.0890 in.)	67
90564-45089	2.28 mm (0.0898 in.)	68
90564-45090	2.30 mm (0.0906 in.)	69
90564-45091	2.32 mm (0.0913 in.)	70
90564-45060	2.34 mm (0.0921 in.)	19
90564-45061	2.37 mm (0.0933 in.)	20
90564-45011	2.40 mm (0.0945 in.)	No indication
90564-45062	2.43 mm (0.0957 in.)	22
90564-45063	2.46 mm (0.0969 in.)	23

Using an engine sling device and chain block, remove the 13 bolts and generator.

INSTALL DIFFERENTIAL DRIVE PINION
1. Install the differential drive pinion.
  NOTE:
  - Insert the differential drive pinion vertically.
  - Ensure that the differential drive pinion is fully inserted.
    
    Fig 14: Installing Differential Drive Pinion
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SELECT SHIM

Select the input shaft shim.

Install the No. 1 thrust bearing race.
Apply ATF WS to the sliding surfaces of the thrust needle roller bearing and install the flange bearing.
Install the thrust bearing race.

Fig 15: Installing Thrust Bearing Race And Thrust Needle Roller Bearing
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Install the drive sprocket.

Fig 16: Installing Drive Sprocket
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Install the input shaft.

Fig 17: Installing Input Shaft
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Install the No. 1 thrust bearing race.
Apply ATF WS to the sliding surfaces of the thrust needle roller bearing and install the flange bearing.
Install the thrust bearing race.

Fig 18: Installing Thrust Bearing Race And Thrust Needle Roller Bearing
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Install the planetary ring gear.

Fig 19: Installing Planetary Ring Gear
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Install the planetary ring gear flange.

Fig 20: Installing Planetary Ring Gear Flange
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Using a straightedge and vernier caliper, measure dimension A as shown in the illustration.
Standard value: Dimension A = Measured value - width of straightedge used
NOTE:
- Measure dimension A without the shim installed.
- Take the measurement 3 times each in 3 different locations and use the average of the measurements taken.
- Two people are required for this step because it is difficult to keep the straightedge level. One person should hold the straightedge, and the other person measure dimension A.
Using a straightedge and vernier caliper, measure dimension B as shown in the illustration.
Standard value: Dimension B = Measured value - thickness of straightedge used

NOTE: Dimension B is greater than dimension A.

Select a shim.

Standard value: Select shim = (Dimension B - Dimension A) - 0.1 mm (0.0039 in.) to 0.4 mm (0.0157 in.)

NOTE: Subtract 0.1 mm (0.004 in.) to 0.4 mm (0.016 in.) from the difference of Dimension B and Dimension A and select a shim on the basis of the resulting value. This is done because clearance 0.1 mm (0.004 in.) to 0.4 mm (0.016 in.) with the input shaft is required.

Standard shim thickness

SHIM THICKNESS SPECIFICATION

Part No.	Thickness	Mark
90564-36021	1.00 mm (0.0394 in.)	1
90564-36022	1.20 mm (0.0472 in.)	2
90564-36023	1.40 mm (0.0551 in.)	3
90564-36024	1.60 mm (0.0630 in.)	4
90564-36025	1.80 mm (0.0709 in.)	5
90564-36026	2.00 mm (0.0787 in.)	6
90564-36027	2.20 mm (0.0866 in.)	7
90564-36028	2.40 mm (0.0945 in.)	8
90564-36029	2.60 mm (0.1024 in.)	9
90564-36030	2.80 mm (0.1102 in.)	10
90564-36031	3.00 mm (0.1181 in.)	11
90564-36032	3.20 mm (0.1260 in.)	12

Fig 21: Measuring Input Shaft Shim Thickness Value

Select a counter drive gear shim.

Install the counter drive gear.
NOTE:
- Insert the counter drive gear vertically.
- Ensure that the counter drive gear is fully inserted.
  
  Fig 22: Installing Counter Drive Gear
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Using a straightedge and vernier caliper, measure dimension A as shown in the illustration.
Standard value: Dimension A = Measured value - width of straightedge used
NOTE:
- Measure dimension A without the shim installed.
- Take the measurement 3 times each in 3 different locations and use the average of the measurements taken.
- Two people are required for this step because it is difficult to keep the straightedge level. One person should hold the straightedge, and the other person measure dimension A.
Using a straightedge and vernier caliper, measure dimension B as shown in the illustration.
Standard value: Dimension B = Measured value - thickness of straightedge used

NOTE: Dimension B is greater than dimension A.

Select a shim.

Standard value: Selected shim = (Dimension B - Dimension A) - 0 mm (0 in.) to 0.1 mm (0.004 in.)

NOTE: Subtract 0 mm (0 in.) to 0.1 mm (0.004 in.) from the difference of Dimension B and Dimension A and select a shim on the basis of the resulting value. This is done because clearance 0 mm (0 in.) to 0.1 mm (0.004 in.) with the counter drive gear is required.

Standard shim thickness

Fig 23: Measuring Counter Drive Gear Shim Thickness Value

SHIM THICKNESS SPECIFICATION

Part No.	Thickness	Mark
90564-35132	2.20 mm (0.0866 in.)	A
90564-35133	2.25 mm (0.0886 in.)	B
90564-35134	2.30 mm (0.0906 in.)	C
90564-35135	2.35 mm (0.0925 in.)	D
90564-35136	2.40 mm (0.0945 in.)	E
90564-35137	2.45 mm (0.0965 in.)	F
90564-35138	2.50 mm (0.0984 in.)	G
90564-35139	2.55 mm (0.1003 in.)	H
90564-35140	2.60 mm (0.1024 in.)	J
90564-35141	2.65 mm (0.1043 in.)	K
90564-35142	2.70 mm (0.1063 in.)	L
90564-35143	2.75 mm (0.1083 in.)	M
90564-35144	2.80 mm (0.1102 in.)	N

INSTALL INPUT SHAFT ASSEMBLY
1. Install the shim selected.
  
  Fig 24: Installing Input Shaft Assembly Shim
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the planetary ring gear flange.
3. Install the thrust bearing race.
4. Install the thrust needle roller bearing.
  1. Apply ATF WS to the sliding surfaces of the thrust needle roller bearing and install the flange.
5. Install the thrust bearing race.
  
  Fig 25: Installing Thrust Bearing Race And Thrust Needle Roller Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Install the planetary ring gear.
  
  Fig 26: Installing Planetary Ring Gear
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Install the input shaft.
  
  Fig 27: Installing Input Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SPROCKET DRIVEN GEAR AND COUNTER DRIVE GEAR
1. Install the counter drive gear shim selected.
  
  Fig 28: Installing Counter Drive Gear Shim
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the counter drive gear and chain.
  NOTE:
  - Insert the counter drive gear vertically.
  - Ensure that the counter drive gear is fully inserted.
    
    Fig 29: Installing Counter Drive Gear And Chain
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION DRIVE SPROCKET SUB-ASSEMBLY
1. Apply ATF WS auto fluid to the drive sprocket needle roller bearing and put the drive sprocket on the chain.
2. Align the recesses of the planetary ring gear and the drive sprocket and install the drive sprocket with chain.
  
  Fig 30: Installing Transmission Drive Sprocket Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 2 THRUST BEARING RACE
1. Install the thrust bearing race.
2. Install the No. 1 drive sprocket thrust needle roller bearing.
  1. Apply ATF WS to the sliding surfaces of the thrust needle roller bearing and install the bearing.
3. Install the No. 2 thrust bearing race.
  
  Fig 31: Installing Thrust Bearing Race And Thrust Needle Roller Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION OIL STRAINER
1. Apply ATF WS to a new O-ring and install the fluid strainer.
  
  Fig 32: Installing Fluid Strainer O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the oil strainer with the bolt.
  Torque: 7.9 N*m (81 kgf*cm, 70 in.*lbf)
  
  Fig 33: Installing Oil Strainer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HYBRID VEHICLE GENERATOR ASSEMBLY
1. Apply seal packing in a continuous line of beads (diameter 1.5 mm 0.059 in.) to the motor side.
  Seal packing: Toyota Genuine Seal Packing 1281, Three Bond 1281 or Equivalent
  NOTE:
  - Clean and degrease the installation surfaces.
  - Install within 10 minutes of applying seal packing.
    
    Fig 34: Applying Seal Packing To Motor Side
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using an engine sling device and chain block, install the parking lock rod to the generator so that it is inserted into the cam guide sleeve.
  NOTE: Rotate the input shaft in both directions so that the gears interlock if the generator cannot be easily installed.
  
  Fig 35: Installing Parking Lock Rod To Generator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Fig 36: Rotating Input Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Apply adhesive to the first 2 to 3 threads of the bolt end.
  Adhesive: Toyota Genuine Adhesive 1344, Three Bond 1344 or Equivalent
  
  NOTE: Clean and degrease the bolt and bolt holes.
4. Install the 21 bolts as shown in the illustration.
  Torque: 25 N*m (250 kgf*cm, 18 ft.*lbf)
  
  HINT:
  - 13 bolts on the generator side
    
    Fig 37: Installing Hybrid Vehicle Generator Assembly Bolts
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - 8 bolts on the motor side
INSTALL HYBRID VEHICLE TRANSAXLE ASSEMBLY TYPE T OIL SEAL
1. Coat the lip of a new oil seal with MP grease.
  NOTE: Ensure that no foreign objects adhere to the oil seal lip.
2. Using SST, tap in oil seal.
  Standard depth: 1 to 1.5 mm (0.039 to 0.059 in.)
  
  NOTE: Ensure that the oil seal is fitted straight.
  
  Fig 38: Installing Hybrid Vehicle Transaxle Assembly Type T Oil Seal
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
FIX HYBRID VEHICLE TRANSAXLE ASSEMBLY
1. Set the hybrid transaxle as shown in the illustration.
  
  Fig 39: Identifying Hybrid Transaxle
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PARKING COVER
1. Apply seal packing in a continuous line of beads (diameter 1.5 mm, 0.06 in.) as shown in the illustration.
  Seal packing: Toyota Genuine Seal Packing 1281, Three Bond 1281 or Equivalent
  NOTE:
  - Clean and degrease the installation surfaces.
  - Install within 10 minutes of applying seal packing.
    
    Fig 40: Applying Seal Packing To Parking Cover
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the parking shaft cover with the 5 bolts.
  Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
  
  Fig 41: Installing Parking Shaft Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL MOTOR WATER JACKET COVER
1. Apply seal packing black in a continuous line of beads (diameter 1.5 mm, 0.06 in.) as shown in the illustration.
  Seal packing: Toyota Genuine Seal Packing 1281, Three Bond 1281 or Equivalent
  NOTE:
  - Clean and degrease the installation surfaces.
  - Install within 10 minutes of applying seal packing.
    
    Fig 42: Applying Seal Packing To Motor Water Jacket Cover
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Apply adhesive to the first 2 to 3 threads of each of the 6 bolts. Install the motor water jacket cover with the 6 bolts.
  Adhesive: Toyota Genuine Adhesive 1344, Three Bond 1344 or Equivalent
  
  Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
  
  NOTE: Clean and degrease the bolt and bolt holes.
  
  Fig 43: Installing Motor Water Jacket Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSAXLE HOUSING TUBE CONNECTOR
1. Apply adhesive to the first 2 to 3 threads of the bolt and install.
  Adhesive: Toyota Genuine Adhesive 1344, Three Bond 1344 or Equivalent
  
  Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)
  
  NOTE: Clean and degrease the bolt and bolt holes.
  
  Fig 44: Installing Transaxle Housing Tube Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the drain plug using a new gasket.
  Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf)
INSTALL MANUAL DETENT SPRING SUB-ASSEMBLY
1. Install the manual detent spring and manual detent spring cover with the bolt.
  Torque: 9.8 N*m (100 kgf*cm, 86 in.*lbf)
  
  Fig 45: Installing Manual Detent Spring And Manual Detent Spring Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE PARKING COVER
1. Apply seal packing in a continuous line of beads (diameter 1.5 mm, 0.06 in) as shown in the illustration.
  Seal packing: Toyota Genuine Seal Packing 1281, Three Bond 1281 or Equivalent
  NOTE:
  - Clean and degrease the installation surfaces.
  - Install within 10 minutes of applying seal packing.
    
    Fig 46: Apply Seal Packing To Parking Cover
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the parking cover with the 6 bolts.
  Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
  
  Fig 47: Installing Parking Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SHIFT CONTROL ACTUATOR ASSEMBLY
1. Apply a small amount of genuine ATF WS to the O-ring.
  
  Fig 48: Identifying Shift Control Actuator Assembly O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the shift control actuator with the 3 bolts.
  Torque: 16 N*m (160 kgf*cm, 12 ft.*lbf)
3. Install the transmission case cover with the 3 bolts.
  
  Fig 49: Installing Shift Control Actuator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OIL PUMP DRIVE SHAFT
1. Apply ATF WS to the fluid pump drive shaft and install it.
  
  Fig 50: Installing Oil Pump Drive Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OIL PUMP DRIVEN ROTOR
1. Apply ATF WS to the fluid pump driven rotor and install it.
  
  Fig 51: Installing Oil Pump Driven Rotor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSAXLE OIL PUMP DRIVE ROTOR
1. Apply ATF WS to the transaxle fluid pump drive rotor and install it.
  
  Fig 52: Installing Transaxle Oil Pump Drive Rotor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION OIL PUMP COVER SUB-ASSEMBLY
1. Install a new O-ring.
  NOTE: Ensure that the O-ring is not twisted.
  
  Fig 53: Identifying Transmission Oil Pump Cover O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Apply adhesive to the first 2 to 3 threads of the bolt end.
  Adhesive: Toyota Genuine Adhesive 1344, Three Bond 1344 or Equivalent
  
  NOTE: Clean and degrease the bolts and bolt holes.
3. Install the oil pump cover with the 5 bolts.
  Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
  
  Fig 54: Installing Oil Pump Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install a new O-ring and fluid pump cover plug.
  
  Fig 55: Installing O-Ring And Fluid Pump Cover Plug
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL MOTOR STATOR WIRING HARNESS CONNECTOR
1. Apply ATF WS to the O-ring and install the motor stator wiring harness connectors (black) with the bolt.
  Torque: 5.8 N*m (59 kgf*cm, 51 in.*lbf)
  
  Fig 56: Installing Motor Stator Wiring Harness Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL MOTOR REVOLUTION SENSOR WIRING HARNESS CONNECTOR
1. Apply ATF WS to the O-ring and install the HV motor side motor revolution sensor wiring harness connectors (gray) with the bolt.
  Torque: 5.8 N*m (59 kgf*cm, 51 in.*lbf)
  
  Fig 57: Installing Motor Revolution Sensor Wiring Harness Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL GENERATOR MOTOR REVOLUTION SENSOR WIRING HARNESS CONNECTOR
1. Apply ATF WS to the O-ring and install the HV generator side generator motor revolution sensor wiring harness connector with the bolt.
  Torque: 5.8 N*m (59 kgf*cm, 51 in.*lbf)
  
  Fig 58: Installing Generator Motor Revolution Sensor Wiring Harness Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL GENERATOR CABLE
1. Align the generator cables as shown in the illustration and connect them.
  NOTE:
  - Aligning the letters U, V and W, and connect the cable.
  - Apply a small amount of ATF WS to the O-ring.
2. Apply adhesive to the first 2 or 3 threads of bolts B and install the generator cable with the bolts.
  
  Fig 59: Installing Generator Cable
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.8 N*m (59 kgf*cm, 51 in.*lbf) (bolt B)
  
  Adhesive: Toyota Genuine Adhesive 1344, Three Bond 1344 or Equivalent
  
  NOTE: Clean and degrease the bolts and bolt holes.
3. Install the generator cable with the 3 bolts (A).
  Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) (bolt A)
INSTALL POWER CABLE COVER
1. Apply seal packing in a continuous line of beads (diameter 1.5 mm 0.06 in.) as shown in the illustration.
  Seal packing: Toyota Genuine Seal Packing 1281, Three Bond 1281 or Equivalent
  NOTE:
  - Clean and degrease the installation surfaces.
  - Install within 10 minutes of applying seal packing.
    
    Fig 60: Applying Seal Packing To Power Cable Cover
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Apply adhesive to the first 2 or 3 threads of the 4 bolts and install the power cable cover.
  Adhesive: Toyota Genuine Adhesive 1344, Three Bond 1344 or Equivalent
  
  Torque: 4.8 N*m (49 kgf*cm, 42 in.*lbf)
  
  NOTE: Clean and degrease the bolts and bolt holes.
  
  Fig 61: Installing Power Cable Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the breather plug.
  Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf)
  
  Fig 62: Installing Breather Plug
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 3 ENGINE MOUNTING BRACKET
1. Apply adhesive to the first 2 or 3 threads of the 3 bolts and install the engine mounting bracket.
  Adhesive: Toyota Genuine Adhesive 1344, Three Bond 1344 or Equivalent
  
  Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf)
  
  NOTE: Clean and degrease the bolts and bolt holes.
INSTALL HYBRID VEHICLE TRANSAXLE ASSEMBLY

Fig 63: Installing Engine Mounting Bracket
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002