Main Battery Cable: Installation

INSTALL NO. 2 MAIN BATTERY CABLE
CAUTION: Wear insulating gloves.
1. Temporarily install the No. 2 main battery cable to the HV battery.
2. Install the No. 2 main battery cable to the No. 2 frame wire with a new nut.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
3. Temporarily install the main battery cable and system main relay terminal, in that order, to the No. 2 system main relay, then tighten the new nut.
  
  Fig 1: Installing System Main Relay Terminal And Main Battery Cable
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.6 N*m (57 kgf*cm, 50 in.*lbf)
4. Install the terminal cover shown in the illustration.
  
  Fig 2: Installing Terminal Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL MAIN BATTERY CABLE
CAUTION: Wear insulating gloves.
1. Temporarily install the main battery cable to the HV battery.
2. Install the main battery cable to the No. 2 frame wire with a new nut.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
3. Install the main battery cable to the No. 3 system main relay with a new nut.
  Torque: 5.6 N*m (57 kgf*cm, 50 in.*lbf)
4. Install the aluminum shield wire with a new nut.
  Torque: 3.3 N*m (34 kgf*cm, 29 in.*lbf)
  
  Fig 3: Installing Aluminum Shield Wire
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the terminal cover shown in the illustration.
  
  Fig 4: Installing Terminal Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 3 BATTERY CARRIER CUSHION
CAUTION: Wear insulating gloves.
1. Degreaser and clean the installation surface of the battery carrier cushion.
2. Install a new battery carrier cushion.
  
  Fig 5: Installing Battery Carrier Cushion
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 WIRE HARNESS PROTECTOR COVER
CAUTION: Wear insulating gloves.
INSTALL NO. 3 WIRE HARNESS PROTECTOR COVER
CAUTION: Wear insulating gloves.
INSTALL BATTERY COVER (See INSTALLATION )
INSTALL HV BATTERY ASSEMBLY
1. Install the HV battery to the vehicle (see INSTALLATION ).
  
  Fig 6: Installing Wire Harness Protector Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SERVICE PLUG GRIP (See INSTALLATION )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (See INSTALLATION )
INSTALL REAR NO. 3 FLOOR BOARD (See INSTALLATION )
INSTALL REAR DECK FLOOR BOX (See INSTALLATION )
INSTALL REAR NO. 2 FLOOR BOARD (See INSTALLATION )
PERFORM INITIALIZATION
1. Perform initialization (see INITIALIZATION ).
  NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.