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Service Data

SERVICE DATA REFERENCE

Drive belt New drive belt deflection : Pressing force: 98 N (10 kgf, 22lbf) 9.0 to 12.0 mm (0.35 to 0.47 in.)
Used drive belt deflection : Pressing force: 98 N (10 kgf, 22lbf) 11.0 to 15.0 mm (0.43 to 0.59 in.)
New drive belt tension 392 to 588 N (40 to 60 kgf, 88 to 132 lb)
Used drive belt tension 196 to 392 N (20 to 40 kgf, 44 to 88 lb)
Ignition timing 8 to 12° BTDC
Idle speed 950 to 1050 rpm
Compression Standard pressure 882 kPa (9.0 kgf/cm2 128 psi)
Minimum pressure 686 kPa (7.0 kgf/cm2 99 psi)
Difference between each cylinder Within 98 kPa (1.0kgf/cm2 14 psi)
Valve clearance (cold) Intake 0.17 to 0.23 mm (0.007 to 0.009 in.)
Exhaust 0.27 to 0.33 mm (0.011 to 0.013 in.)
Chain Maximum elongation chain length at 16 links 124.2 mm (4.890 in.)
Camshaft timing gear Minimum diameter (w / chain) 96.2 mm (3.787 in.)
Camshaft timing sprocket Minimum diameter (w / chain) 96.2 mm (3.787 in.)
Chain tensioner slipper Maximum wear 1.0 mm (0.039 in.)
Chain vibration damper Maximum wear 1.0 mm (0.039 in.)
Cylinder head bolt Standard length 142.8 to 144.2 mm (5.622 to 5.677 in.)
Maximum length 147.1 mm (5.791 in.)
Cylinder head Maximum Cylinder block side warpage 0.05 mm (0.0020 in.)
Intake manifold side warpage 0.10 mm (0.0039 in.)
Exhaust manifold side warpage 0.10 mm (0.0039 in.)
Camshaft bearing cap setting ring pin protrusion height 8.5 to 9.5 mm (0.335 to 0.374 in.)
Intake valve Standard overall length 89.25 mm (3.5138 in.)
Minimum overall length 88.95 mm (3.5020 in.)
Standard valve stem diameter 4.970 to 4.985 mm (0.1957 to 0.1963 in.)
Standard valve margin thickness 1.0 mm (0.039 in.)
Minimum valve margin thickness 0.7 mm (0.028 in.)
Exhaust valve Standard overall length 87.90 mm (3.4606 in.)
Minimum overall length 87.60 mm (3.4488 in.)
Standard valve stem diameter 4.965 to 4.980 mm (0.1955 to 0.1961 in.)
Standard valve margin thickness 1.15 mm (0.0453 in.)
Minimum valve margin thickness 0.85 mm (0.0335 in.)
Valve spring Standard free length 59.77 mm (2.3531 in.)
Maximum spring deviation 1.6 mm (0.063 in.)
Maximum spring angle (reference) 2°
Standard spring installed tension at 32.5 mm (1.280 in.) 140 to 154 N (14.2 to 15.7 kgf, 31.5 to 34.6 lbf)
Maximum spring working tension at 25.1 mm (0.988 in.) 180 to 198 N (18.4 to 20.2 kgf, 40.5 to 44.5 lbf)
Valve guide bushing Standard inside diameter 5.010 to 5.030 mm (0.1972 to 0.1980 in.)
Intake: Standard oil clearance 0.025 to 0.060 mm ( 0.0010 to 0.0024 in.)
Intake: Maximum oil clearance 0.08 mm (0.0031 in.)
Exhaust: Standard oil clearance 0.030 to 0.065 mm (0.0012 to 0.0026 in.)
Exhaust: Maximum oil clearance 0.10 mm (0.0039 in.)
Standard: Standard guide bush diameter 9.685 to 9.706 mm (0.3813 to 0.3821 in.)
O/S: Standard guide bush diameter 9.735 to 9.755 mm (0.3833 to 0.3841 in.)
Protrusion height 9.0 to 9.4 mm (0.354 to 0.370 in.)
Valve lifter Lifter diameter 30.966 to 30.976 mm (1.2191 to 1.2195 in.)
Lifter bore diameter 31.009 to 31.025 mm (1.2208 to 1.2215 in.)
Standard oil clearance 0.033 to 0.059 mm (0.0013 to 0.0023 in.)
Maximum oil clearance 0.10 mm (0.0039 in.)
Camshaft Maximum circle runout 0.03 mm (0.0012 in.)
Standard cam lobe height 42.310 to 42.410 mm (1.6657 to 1.6697 in.)
Minimum cam lobe height 42.16 mm (1.6598 in.)
No. 1 journal diameter 34.449 to 34.465 mm (1.3563 to 1.3569 in.)
Other journals diameter 22.949 to 22.965 mm (0.9035 to 0.9041 in.)
Standard thrust clearance 0.040 to 0.095 mm (0.0016 to 0.0037 in.)
Maximum thrust clearance 0.11 mm (0.0043 in.)
Standard oil clearance 0.040 to 0.095 mm (0.0016 to 0.0037 in.)
Maximum oil clearance 0.115 mm (0.0045 in.)
No. 2 camshaft Maximum circle runout 0.03 mm (0.0012 in.)
Standard cam lobe height 44.046 to 44.146 mm (1.7341 to 1.7380 in.)
Minimum cam lobe height 43.90 mm (1.7283 in.)
No. 1 journal diameter 34.449 to 34.465 mm (1.3563 to 1.3569 in.)
Other journals diameter 22.949 to 22.965 mm (0.9035 to 0.9041 in.)
Standard thrust clearance 0.040 to 0.095 mm (0.0016 to 0.0037 in.)
Maximum thrust clearance 0.11 mm (0.0043 in.)
Standard oil clearance 0.040 to 0.095 mm (0.0016 to 0.0037 in.)
Maximum oil clearance 0.115 mm (0.0045 in.)
Cylinder block Maximum warpage 0.05 mm (0.0020 in.)
Standard bore diameter 75.000 to 75.133 mm (2.9528 to 2.9580 in.)
End plate straight pin protrusion 11.5 to 12.5 mm (0.453 to 0.492 in.)
Oil pan straight pin protrusion 8.5 to 9.5 mm (0.335 to 0.374 in.)
Cylinder head set straight pin protrusion 8.5 to 9.5 mm (0.335 to 0.374 in.)
Chain tensioner straight pin protrusion 18.5 to 19.5 mm (0.728 to 0.768 in.)
Oil pump set ring pin protrusion 3.5 to 4.5 mm (0.138 to 0.177 in.)
Connecting rod Standard thrust clearance 0.16 to 0.36 mm (0.0063 to 0.0142 in.)
Maximum thrust clearance 0.36 mm (0.0142 in.)
Standard oil clearance 0.016 to 0.040 mm (0.0006 to 0.0016 in.)
Maximum oil clearance 0.06 mm (0.0024 in.)
Maximum out-of alignment 0.05 mm (0.0020 in.) per 100 mm (3.94 in.)
Maximum twist 0.05 mm (0.0020 in.) per 100 mm (3.94 in.)
Inside diameter 17.965 to 17.985 mm (0.7073 to 0.7081 in.)
Piston Diameter 74.941 to 74.979 mm (2.9504 to 2.9519 in.)
Pin hole diameter at 20 °C (68°F) 18.013 to 18.016 mm (0.7092 to 0.7093 in.)
Pin diameter 18.001 to 18.004 mm (0.7087 to 0.7088 in.)
Standard pin oil clearance 0.009 to 0.015 mm (0.0004 to 0.0006 in.)
Maximum pin oil clearance 0.050 mm (0.0020 in.)
Standard piston clearance 0.045 to 0.068 mm (0.0018 to 0.0027 in.)
Maximum piston clearance 0.08 mm (0.0032 in.)
Piston ring No. 1: Groove clearance 0.02 to 0.07 mm (0.0008 to 0.0028 in.)
No. 2: Groove clearance 0.02 to 0.06 mm (0.0008 to 0.0024 in.)
Oil: Groove clearance 0.02 to 0.06 mm (0.0008 to 0.0024 in.)
No. 1: Standard end gap 0.20 to 0.30 mm (0.0079 to 0.0118 in.)
No. 1: Maximum end gap 0.61 mm (0.0240 in.)
No. 2: Standard end gap 0.30 to 0.45 mm (0.0118 to 0.0177 in.)
No. 2: Maximum end gap 1.20 mm (0.0472 in.)
Oil: Standard end gap 0.10 to 0.40 mm (0.0039 to 0.0158 in.)
Oil: Maximum end gap 1.15 mm (0.0453 in.)
Connecting rod bolt Standard diameter 6.6 to 6.7 mm (0.260 to 0.264 in.)
Maximum diameter 6.4 mm (0.252 in.)
Crankshaft Maximum circle runout 0.03 mm (0.0012 in.)
Main journal diameter 45.988 to 46.000 mm (1.8106 to 1.8110 in.)
Main journal taper and out-of-round 0.02 mm (0.0008 in.)
Crank pin diameter 39.992 to 40.000 mm (1.5745 to 1.5748 in.)
Maximum crank pin taper and out-of-round 0.02 mm (0.0008 in.)
Standard: Crankshaft timing sprocket diameter (w/ chain) 51.72 mm (2.0362 in.)
Maximum: Crankshaft timing sprocket diameter (w/ chain) 50.5 mm (1.988 in.)
Standard oil clearance 0.01 to 0.023 mm (0.0004 to 0.0009 in.)
Maximum oil clearance 0.07 mm (0.0028 in.)
Crankshaft bearing cap set bolt Standard diameter 7.3 to 7.5 mm (0.287 to 0.295 in.)
Minimum diameter 7.3 mm (0.287 in.)
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