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Charging System (2ZZ-GE): Generator: Removal

  1. DISCONNECT BATTERY NEGATIVE TERMINAL 
  2. REMOVE CYLINDER HEAD COVER NO. 2 
  3. REMOVE AIR SWITCHING VALVE ASSEMBLY 
  4. REMOVE ENGINE UNDER COVER RH 
  5. REMOVE FAN AND GENERATOR V BELT 
  6. REMOVE AIR PUMP OUTLET PIPE 
    1. Disconnect the air hose No. 5 [A].
    2. Remove the 2 bolts [B], then remove the air pump outlet pipe.
      Fig 1: Removing Air Pump Outlet Pipe
      G04462563Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE GENERATOR ASSEMBLY 
    1. Remove the wire harness clamp [A].
    2. Remove the terminal cap No. 2.
    3. Remove the nut [C], then remove the generator wire.
    4. Disconnect the generator connector [D].
    5. Remove the wire harness clamp [E].
    6. Disconnect the A/C connector [F].
      Fig 2: Removing Generator Assembly
      G04462564Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the bolt, then remove the wire harness clamp bracket.
      Fig 3: Removing Wire Harness Clamp Bracket
      G04462565Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Remove the 2 bolts, then remove the generator bracket No. 1.
      Fig 4: Removing Generator Bracket No. 1
      G04462566Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Remove the 2 bolts, then remove the generator.
      Fig 5: Removing Generator Bolts
      G04462567Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002