LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2006 >> Matrix XRS >> Repair and Diagnosis >> Electrical >> Charging Systems >> Charging System (2ZZ-GE) >> Generator >> Installation

Charging System (2ZZ-GE): Generator: Installation

  1. INSTALL GENERATOR ASSEMBLY 
    1. Install the generator with the 2 bolts.
      Fig 1: Installing Generator With Bolts
      G04462593Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: Bolt A 

      25 N*m (250 kgf*cm, 18 ft.*lbf) 

      Bolt B 

      58 N*m (590 kgf*cm, 43 ft.*lbf) 

    2. Install the wire harness clamp bracket with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      Fig 2: Installing Wire Harness Clamp Bracket With Bolt
      G04462594Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the A/C connector [C].
    4. Install the wire harness clamp [D].
    5. Connect the generator connector [E].
    6. Install the generator wire with the nut [F].

      Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf) 

    7. Install the terminal cap No. 2.
      Fig 3: Installing Terminal Cap No. 2
      G04462595Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Install the generator bracket No. 1 with the 2 bolts [H].

      Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

    9. Install the wire harness clamp [I].
      Fig 4: Installing Generator Bracket No. 1 With Bolts
      G04462596Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL AIR PUMP OUTLET PIPE 
    1. Install the air pump outlet pipe with the 2 bolts [A].
      Fig 5: Installing Air Pump Outlet Pipe
      G04462597Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the air hose No. 5 [B].
  3. INSTALL FAN AND GENERATOR V BELT 
  4. INSTALL ENGINE UNDER COVER RH 
  5. INSTALL AIR SWITCHING VALVE ASSEMBLY 
  6. INSTALL CYLINDER HEAD COVER NO. 2 
  7. CONNECT BATTERY NEGATIVE TERMINAL 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)