Starting System (1ZZ-FE): Starter: Disassembly

REMOVE MAGNET SWITCH BODY
1. Remove the nut, then disconnect the lead wire from the magnet switch.
  
  Fig 1: Disconnecting Lead Wire From Magnet Switch
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 2 screws [B] which are used to secure the magnet switch to the starter drive housing.
3. Remove the magnet switch.
4. Remove the return spring and plunger from the starter drive housing.
  
  Fig 2: Removing Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE STARTER YOKE ASSEMBLY
1. Remove the 2 through bolts, then pull out the starter yoke together with the starter commutator end frame.
  
  Fig 3: Removing Starter Yoke Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the starter yoke from the starter commutator end frame.
  
  Fig 4: Removing Starter Yoke From Starter Commutator End Frame
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE STARTER ARMATURE PLATE
1. Remove the starter armature plate from the starter yoke.
  
  Fig 5: Removing Starter Armature Plate From Starter Yoke
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE STARTER COMMUTATOR END FRAME COVER
1. Using a screwdriver, remove the starter commutator end frame cover.
  
  Fig 6: Removing Starter Commutator End Frame Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE STARTER ARMATURE ASSEMBLY
1. Using snap ring pliers, remove the snap ring.
  
  Fig 7: Removing Snap Ring Using Snap Ring Pliers
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the washer and the starter armature from the starter commutator end frame.
REMOVE PLANETARY GEAR
1. Remove the 3 planetary gears from the starter center bearing clutch.
  
  Fig 8: Removing Planetary Gears From Starter Center Bearing Clutch
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY
1. Remove the starter center bearing clutch together with the starter drive lever set pin from the starter drive housing.
  
  Fig 9: Removing Starter Center Bearing Clutch Together With Starter Drive Lever
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE STARTER DRIVE LEVER SET PIN
1. Remove the starter drive lever set pin from the starter center bearing clutch.
  
  Fig 10: Removing Starter Drive Lever Set Pin From Starter Center Bearing Clutch
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002