Manual Transaxle Assembly: Installation

1. Install the engine mounting bracket RR and 3 bolts to the transaxle.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

2. Install the engine mounting insulator RR and bolt to the engine mounting bracket RR.

   Torque: 87 N*m (888 kgf*cm, 64 ft.*lbf) 

   Fig 1: Installing Transverse Engine Mounting Bracket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the engine mounting bracket FR and 2 bolts to the transaxle.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

2. Install the engine mounting insulator FR, bolt and nut to the engine mounting bracket FR.

   Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

   Fig 2: Installing Transverse Engine Mounting Bracket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Align the input shaft with the clutch disc and install the transaxle to the engine.
2. Install the 6 bolts.

   Torque: Bolt A 

   64 N*m (650 kgf*cm, 47 ft.*lbf) 

   Bolt B 

   47 N*m (480 kgf*cm, 35 ft.*lbf) 

   Bolt C 

   23 N*m (230 kgf*cm, 17 ft.*lbf) 

   Fig 3: Installing Manual Transaxle Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the engine mounting bracket LH to the transaxle with the 3 bolts.

   Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

   Fig 4: Installing Transverse Engine Mounting Bracket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the engine mounting insulator LH with the 5 bolts and nut.

   Torque: Bolt A 

   52 N*m (530 kgf*cm, 38 ft.*lbf) 

   Bolt B 

   80 N*m (816 kgf*cm, 59 ft.*lbf) 

   Fig 5: Installing Transverse Engine Mounting Insulator

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SST 09670-00010 

1. Install the starter assembly and 2 bolts to the transaxle.

   Torque: 37 N*m (378 kgf*cm, 27 ft.*lbf) 

2. Connect the starter connector.
3. Install the wire and nut to starter assembly.

   Torque: 9.8 N*m (100 kgf*cm, 87 ft.*lbf) 

   Fig 6: Installing Starter Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the shift cable with the 2 clip from the bracket.
2. Connect the shift cable end of the shift cable with the 2 washer and 2 clip to the transaxle.
   Fig 7: Connecting Transmission Control Cable Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the release cylinder with the 5 bolts.

   Torque: Bolt A 

   25 N*m (250 kgf*cm, 19 ft.*lbf) 

   Bolt B 

   12 N*m (120 kgf*cm, 9 ft.*lbf) 

   Bolt C 

   5.0 N*m (51 kgf*cm, 44 ft.*lbf) 

   Fig 8: Connecting Clutch Release Cylinder Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the back-up light switch connector.
   Fig 9: Connecting Back-Up Light Switch Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. w/o ABS:

   Connect the speed sensor connector.

   Fig 10: Connecting Speed Sensor Connector (W/O ABS)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 2 wire harness clamps to the transaxle with the 2 bolts.

   Torque: Bolt A 

   26 N*m (260 kgf*cm, 19 ft.*lbf) 

   Bolt B 

   13 N*m (131 kgf*cm, 9 ft.*lbf) 

   1. Connect the wire harness clamp.
      Fig 11: Connecting Wire Harness

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 2 bolts and 2 ground cables.

   Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

1. Install the battery carrier and 4 bolts.

   Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

Torque: Bolt 

5.0 N*m (51 kgf*cm, 44 in.*lbf) 

Nut 

3.5 N*m (36 kgf*cm, 31 in.*lbf) 

Fig 13: View Of Battery Carrier Mounting Bolts

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

HINT:

(See INSTALLATION )

HINT:

(See ADJUSTMENT )

1. Anti-lock Brake System (See TEST MODE PROCEDURE )
2. Vehicle Stability Control System (See TEST MODE PROCEDURE )