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Transaxle Rear Cover: Disassembly

  1. REMOVE TRANSAXLE REAR COVER PLUG 
    1. Remove the 4 transaxle rear cover plugs from the transaxle rear cover.
    2. Using a screwdriver, remove the O-ring from the transaxle rear cover plug.
      Fig 1: Removing Transaxle Rear Cover Plugs From Transaxle Rear Cover
      G04463728Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE OVERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Using SST, a press and a screwdriver, remove the snap ring.

      SST 09387-00070 

      NOTE: Stop the press when the overdrive brake piston is lowered 1 to 2 mm (0.039 to 0.078 in.) from the snap ring groove, preventing the overdrive brake piston from being deformed.
    2. Remove the overdrive brake return spring subassembly.
      Fig 2: Removing Snap Ring
      G04463729Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSPECT OVERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY (See  INSPECTION   ) 
  4. REMOVE 2ND COAST & OVERDRIVE BRAKE PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf*cm2 , 57 psi) to the transaxle rear cover to remove the 2nd coast & overdrive brake piston.
      NOTE:
      • Blowing off the air may cause the piston's jump-out.

        When removing the piston, holding it with your hand using a waste cloth.

      • Take care not to splash ATF when airblowing.
      Fig 3: Applying Compressed Air To Transaxle Rear Cover
      G04463730Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE O-RING 
    1. Using a screwdriver, remove the 2 O-rings from the 2nd coast & overdrive brake piston.
      Fig 4: Removing O-Rings From 2nd Coast
      G04463731Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE CLUTCH DRUM OIL SEAL RING 
    1. Remove the 3 clutch drum oil seal rings from the transaxle rear cover.
      Fig 5: Removing Clutch Drum Oil Seal Rings From Transaxle Rear Cover
      G04463732Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE TRANSAXLE REAR COVER NEEDLE ROLLER BEARING 
    1. Using SST, remove the transaxle rear cover needle roller bearing from the transaxle rear cover.

      SST 09387-00041 (09387-01021) 

      Fig 6: Removing Transaxle Rear Cover Needle Roller Bearing From Transaxle Rear Cover
      G04463733Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002