Differential Case: Disassembly

REMOVE FR DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING
1. Using SST, remove the front differential case front tapered roller bearing from the differential case.
  SST 09950-40011 (09951-04010, 09952-04010, 09953-04030, 09954-04010, 09955-04061, 09957-04010, 09958-04011), 09950-60010 (09951-00390)
  
  Fig 1: Removing Front Differential Case Front Tapered Roller Bearing From Differential Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, remove the front differential case front tapered roller bearing outer race from the transaxle housing.
  SST 09387-00041 (09387-02010, 09387-02020)
  
  Fig 2: Removing Front Differential Case Front Tapered Roller Bearing Outer Race From Transaxle Housing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FR DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING
1. Using SST, remove the front differential case tapered roller bearing from the differential case.
  SST 09950-40011 (09951-04010, 09952-04010, 09953-04020, 09954-04010, 09955-04061, 09957-04010, 09958-04011), 09950-60010 (09951-00430)
  
  Fig 3: Removing Front Differential Case Tapered Roller Bearing From Differential Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, remove the outer race and shim.
  SST 09612-65014 (09612-01010)
REMOVE SPEEDOMETER DRIVE (ATM) GEAR

Fig 4: Removing Outer Race And Shim
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT DIFFERENTIAL CASE OIL SEAL
1. Using SST, remove the front differential case oil seal from the front differential assembly.
  SST 09308-00010
  
  Fig 5: Removing Front Differential Case Oil Seal From Front Differential Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT DIFFERENTIAL RING GEAR
1. Put matchmarks on the front differential ring gear and differential case.
  
  Fig 6: Putting Matchmarks On Front Differential Ring Gear And Differential Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a hammer, unstake the front differential ring gear set bolt lock plate.
  SST 09930-00010
  
  Fig 7: Unstaking Front Differential Ring Gear Set Bolt Lock Plate
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the 8 bolts and 4 front differential ring gear set bolt lock plates.
  
  Fig 8: Removing Bolts And Front Differential Ring Gear Set Bolt Lock Plates
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using a plastic hammer, remove the front differential ring gear from the differential case.
  
  Fig 9: Removing Front Differential Ring Gear From Differential Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN
1. Using a punch and a hammer, unstake the differential case.
  
  Fig 10: Unstaking Differential Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a pin punch and a hammer, remove the front differential pinion shaft straight pin.
  
  Fig 11: Removing Front Differential Pinion Shaft Straight Pin
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT DIFFERENTIAL PINION SHAFT NO. 1
1. Remove the front differential pinion shaft No. 1 from the front differential case.
  
  Fig 12: Removing Front Differential Pinion Shaft No. 1 From Front Differential Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT DIFFERENTIAL SIDE GEAR
1. Remove the 2 front differential pinion gears, 2 front differential pinion thrust washers, 2 front differential side gears and 2 front differential side gear thrust washers No. 1 from the front differential case.
  
  Fig 13: Removing Front Differential Side Gear
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002