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Front Lower Suspension Arm: Installation

  1. TEMPORARILY TIGHTEN FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO. 1 LH 
    1. Install the front suspension arm sub-assembly lower No. 1 LH, temporarily tighten the 2 bolts and nut.
      Fig 1: Installing Front Suspension Arm Sub-Assembly Lower No. 1 Bolts And Nut
      G04464947Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY (LH (A/T) POSITION) 
    1. Lift the front suspension crossmember sub-assembly up with a transmission jack.
      Fig 2: Installing Front Suspension Crossmember Sub-Assembly (LH (A/T) Position)
      G04464948Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Insert SST to the base hole of the RH side crossmember and RH side of the vehicle.

      SST 09670-00010 

    3. Tighten the bolt temporarily in the order A and B.
      Fig 3: Tightening Bolt
      G04464949Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Insert SST to the base hole of the LH side of crossmember and LH side of the vehicle.

      SST 09670-00010 

    5. Tighten the bolt temporarily in the order A and B.
    6. Insert SST to the base hole of the RH side of crossmember and RH side of the vehicle.

      SST 09670-00010 

    7. Then tighten the bolt A and B by the specified torque.

      Torque: Bolt A: 157 N*m (1,601 kgf*cm, 116 ft.*lbf) 

      Bolt B: 113 N*m (1,152 kgf*cm, 83 ft.*lbf) 

      Fig 4: Tightening Bolt A And B
      G04464950Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Insert SST to the base hole of the LH side of crossmember and LH side of the vehicle.

      SST 09670-00010 

    9. Tighten the bolt A and B by the specified torque.

      Torque: Bolt A: 157 N*m (1,601 kgf*cm, 116 ft.*lbf) 

      Bolt B: 113 N*m (1,152 kgf*cm, 83 ft.*lbf) 

    10. Connect the transverse engine mounting insulator and engine mounting member sub-assembly center to the front suspension crossmember sub-assembly.
    11. 2WD:

      Install the 3 bolts and 3 nuts.

      Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

      Fig 5: Installing Bolts And Nuts (2Wd)
      G04464951Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    12. 4WD:

      Install the bolt and 2 nuts.

      Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

      Fig 6: Installing Bolts And Nuts (4Wd)
      G04464952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    13. 4WD:

      Install the stabilizer bar front and 4 bolts to the front suspension crossmember sub-assembly.

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

  3. INSTALL RACK & PINION POWER STEERING GEAR ASSEMBLY (LH (A/T) POSITION) 
    1. 2WD:

      Install the rack & pinion power steering gear assembly with the 4 bolts.

      Torque: 58 N*m (591 kgf*cm, 43 ft.*lbf) 

      Fig 7: Installing Stabilizer Bar Front And Bolts To Front Suspension
      G04464953Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. 4WD:

      Install the rack & pinion power steering gear assembly with the 2 bolts and 2 nuts.

      Torque: 127 N*m (1,295 kgf*cm, 94 ft.*lbf) 

  4. INSTALL FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO. 1 LH 
    1. Install the front suspension arm sub-assembly lower No. 1 LH with the 2 nuts and bolt to the lower ball joint assembly front LH.

      Torque: 89 N*m (908 kgf*cm, 66 ft.*lbf) 

  5. INSTALL FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO. 1 RH (LH (A/T) POSITION) 

    HINT:

    Install the RH side by the same procedures as the LH side.

    Fig 8: Installing Front Suspension Arm Sub-Assembly Lower No. 1 LH With Nuts And Bolt
    G04464954Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL FRONT STABILIZER LINK ASSEMBLY LH (See INSTALLATION  )
  7. INSTALL FRONT STABILIZER LINK ASSEMBLY RH 

    HINT:

    Install the RH side by the same procedures as the LH side.

  8. STABILIZE SUSPENSION 
    1. Install the front wheel and jack down the vehicle.

      Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

    2. Bounce the vehicle up and down several times to stabilize the suspension.
  9. FULLY TIGHTEN FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO. 1 LH 
    1. Fully tighten the 2 bolts and nut.

      Torque: 137 N*m (1,397 kgf*cm, 101 ft.*lbf) 

      NOTE: Tighten the bolt since the nut cannot be rotated.
  10. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 

    HINT:

    See ADJUSTMENT 

    Fig 9: Tightening Bolts And Nut
    G04464955Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002