Knock Sensor: Installation

1. Install the 2 knock sensors so that it is horizontal as shown in the illustration. Then install the 2 bolts.

   Torque: 20 N*m (199 kgf*cm, 15 ft.*lbf) 

   HINT:

   It is acceptable for the sensor to be tilted 5°.

   Fig 1: Installing Knock Control Sensor

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2. Connect the 2 knock sensor connectors.

1. Install the intake manifold with the 9 bolts, 2 nuts and 2 washers. Using several steps, tighten the bolts and nuts uniformly in the sequence shown in the illustration.

   Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf) 

2. Retighten the water outlet mounting bolts and nuts.

   Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf) 

3. Connect the 6 fuel injector connectors.
4. Install the ground cable with the nut.

   Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

Fig 3: Installing Intake Manifold With Bolts, Nuts And Washers

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1. Connect the radiator hose inlet.

Fig 4: Connecting Radiator Hose Inlet

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1. Connect the heater water inlet hose.

Fig 5: Connecting Heater Water Inlet Hose

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1. Align the quick connector with the pipe, then push in the quick connector until the retainer makes a "click" sound to connect the fuel hose to the fuel pipe.
   NOTE:

   • Check that there are no scratches or foreign objects around the connected part of the quick connector and pipe before this work.
   • After connecting the fuel hose, confirm that it is securely connected by pulling the quick connector.
2. Install the fuel pipe clamp No.1.

1. Install a new gasket to the intake air surge tank.
   Fig 6: Installing Gasket To Intake Air Surge Tank

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2. Using a socket hexagon wrench 8 mm, install the intake manifold with the 4 bolts and 2 nuts. Using several steps, tighten the bolts and nuts uniformly in the sequence shown in the illustration.

   Torque: 28 N*m (286 kgf*cm, 21 ft.*lbf) 

3. Connect the ground cable connector.
   Fig 7: Installing Intake Manifold With Bolts And Nuts

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4. Install the surge tank stay No. 2 (A) with the 2 bolts.

   Torque: 20 N*m (199 kgf*cm, 14 ft.*lbf) 

5. Install the surge tank stay No. 1 (B) with the 2 bolts.

   Torque: 20 N*m (199 kgf*cm, 14 ft.*lbf) 

6. Install the engine hunger No. 1 (C) with the 2 bolts.

   Torque: 20 N*m (199 kgf*cm, 14 ft.*lbf) 

   Fig 8: Installing Surge Tank Stay No.2 (A) With Bolts

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7. Connect the ventilation hose.
   Fig 9: Connecting Ventilation Hose

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8. Connect the fuel vapor feed hose (A).
9. Connect the water bypass hose No.3 (B).
10. Connect the water bypass hose No.2 (C).
11. Connect the throttle motor connector (D).

Fig 10: Connecting Fuel Vapor Feed Hose (A)

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1. Install the emission control valve set with the 2 nuts (A).

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

2. Connect the fuel vapor feed hose No.2 (B).
3. Connect the fuel vapor feed hose No.1 (C).
4. Connect the wire harness clamp (D).
5. Connect the VSV connector (E).

Fig 11: Installing Emission Control Valve Set With Nuts (A)

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Some system need initialization when reconnecting the battery cable. INITIALIZATION