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Home >> Toyota >> 2006 >> Highlander Base, 2.4 D, AWD >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System (2AZ-FE) (Except Hybrid) >> SFI System >> ECM Power Source Circuit >> Inspection Procedure

Inspection Procedure

  1. INSPECT ECM (+B VOLTAGE)
    1. Turn the ignition switch ON.
    2. Measure the voltage between of the ECM connectors.

      Standard voltage

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Specified Condition
      E5-1 (+B) - E9-1 (E1) 9 to 14 V

    OK: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN ON PROBLEM SYMPTOMS TABLE 

    Fig 1: Locating ECM Connectors
    G04424153Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: GO TO NEXT STEP

  2. CHECK HARNESS AND CONNECTOR (ECM - BODY GROUND)
    1. Disconnect the E9 ECM connector.
    2. Measure the resistance of the wire harness side connectors.

      Standard resistance

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Specified Condition
      E9-1 (E1) - Body ground Below 1 Ω

    NG: REPAIR OR REPLACE HARNESS AND CONNECTOR

    Fig 2: Disconnecting E9 ECM Connector
    G04424154Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: GO TO NEXT STEP

  3. INSPECT ECM (IGSW VOLTAGE)
    1. Turn the ignition switch ON.
    2. Measure the voltage of the E5 and E9 ECM connectors.

      Standard voltage

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Specified Condition
      E5-9 (IGSW) - E9-1 (E1) 9 to 14 V

    OK: Go to step  6

    Fig 3: Locating E5 And E9 ECM Connectors
    G04424155Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: GO TO NEXT STEP

  4. INSPECT IGN FUSE
    1. Remove the IGN fuse from the instrument panel J/B assembly.
    2. Measure the resistance of the IGN fuse.

      Standard resistance: Below 1 Ω

    NG: REPLACE IGN FUSE

    Fig 4: Measuring Resistance Of IGN Fuse
    G04424156Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: GO TO NEXT STEP

  5. INSPECT IGNITION OR STARTER SWITCH ASSEMBLY
    1. Measure the resistance of the ignition switch terminals.

      Standard resistance

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Condition Switch Condition Specified Condition
      6 (IG2) - 7 (AM2) LOCK 10 kΩ or higher
      6 (IG2) - 7 (AM2) ON Below 1 Ω

    NG: REPLACE IGNITION OR STARTER SWITCH ASSEMBLY

    Fig 5: Locating Ignition Switch Connector Terminals
    G04424157Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: CHECK AND REPAIR HARNESS AND CONNECTOR (BATTERY - IGNITION SWITCH, IGNITION SWITCH - ECM)

  6. INSPECT ECM (MREL VOLTAGE)
    1. Turn the ignition switch ON.
    2. Measure the voltage of the ECM connectors.

      Standard voltage

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Specified Condition
      E5-8 (MREL) - E9-1 (E1) 9 to 14 V

    NG: REPLACE ECM

    Fig 6: Identifying ECM Connectors
    G04424158Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: GO TO NEXT STEP

  7. INSPECT EFI NO. 1 FUSE
    1. Remove the EFI No. 1 fuse from the engine room J/B.
    2. Measure the resistance of the EFI No. 1 fuse.

      Standard resistance: Below 1 Ω

    NG: REPLACE EFI NO. 1 FUSE

    Fig 7: Measuring Resistance Of EFI No. 1 Fuse
    G04424159Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: GO TO NEXT STEP

  8. INSPECT EFI RELAY
    1. Remove the EFI relay from the engine room J/B.
    2. Measure the resistance of the EFI relay.

      Standard resistance

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Specified Condition
      3 - 5 10 kΩ or higher
      3 - 5 Below 1 Ω
      (when battery voltage is applied to terminals 1 and 2)

    NG: REPLACE EFI RELAY

    Fig 8: Identifying Relay Test Terminals
    G04383959Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: GO TO NEXT STEP

  9. CHECK HARNESS AND CONNECTOR (EFI RELAY - ECM, EFI RELAY - BODY GROUND)
    1. Check the wire harness between the EFI relay and ECM.
      1. Remove the EFI relay from the engine room J/B.
      2. Disconnect the E5 ECM connector.
      3. Measure the resistance of the wire harness side connectors.

        Standard resistance

        TESTER CONNECTION SPECIFIED CONDITION

        Tester Connection Specified Condition
        J/B EFI relay terminal 1 - E5-8 (MREL) Below 1 Ω
        J/B EFI relay terminal 1 or E5-8 (MREL) - Body ground 10 kΩ or higher
    2. Check the wire harness between the EFI relay and body ground.
      1. Remove the EFI relay from the engine room J/B.
      2. Measure the resistance of the wire harness side connector.

        Standard resistance

        TESTER CONNECTION SPECIFIED CONDITION

        Tester Connection Specified Condition
        J/B EFI relay terminal 2 - Body ground Below 1 Ω

    OK: REPAIR OR REPLACE HARNESS AND CONNECTOR

    Fig 9: Disconnecting E5 ECM Connector
    G04424161Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: CHECK AND REPAIR HARNESS AND CONNECTOR (TERMINAL +B OF ECM - BATTERY POSITIVE TERMINAL)