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Inspection Procedure

WARNING: This page is about a different car, the 2006 Toyota Avalon. However, it is still accessible from the selected car via links, so may be relevant.
  1. READ VALUE OF INTELLIGENT TESTER 
    1. Connect the intelligent tester to the DLC3.
    2. Turn the ignition switch on (IG) and turn the intelligent tester main switch on.
    3. Select the items below in the DATA LIST, and read the displays on the intelligent tester.
      BODY ECU CONDITIONS CHART

      Item Measurement Item / Display (Range) Normal Condition Diagnostic Note
      ACC SW ACC SW signal / ON or OFF ON: Ignition switch on (IG) or (ACC)
      OFF: Ignition switch off
      -
      IG SW IG SW signal / ON or OFF ON: Ignition switch on (IG)
      OFF: Ignition switch off or Ignition switch on (ACC)
      -

    NG: Go to step 2 

    OK: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE  

  2. INSPECT RELAY 
    1. Inspect ACC relay continuity.
      Fig 1: Identifying Relay Test terminals
      G04114957Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the ACC relay from the instrument panel J/B.
      2. Measure the resistance according to the value(s) in the table below.
        STANDARD RESISTANCE CONDITION CHART

        Tester Connection Specified Condition
        3 - 5 10 k or higher
        3 - 5 Below 1 (When battery voltage is applied to terminal 1 - 2)
    2. Inspect IG1 relay continuity.
      1. Remove the IG1 relay from the instrument panel J/B.
        Fig 2: Identifying Relay Test terminals
        G04114957Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Measure the resistance according to the value(s) in the table below.
        STANDARD RESISTANCE CONDITION CHART

        Tester Connection Specified Condition
        3 - 5 10 k or higher
        3 - 5 Below 1 (When battery voltage is applied to terminal 1 - 2)

    NG: REPLACE RELAY 

    OK: Go to Next Step 

  3. CHECK HARNESS AND CONNECTOR (BATTERY - INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY) 
    1. Measure the voltage according to the value(s) in the table below.
      Fig 3: Identifying Instrument Panel Junction Block Assembly Connector Terminals
      G04378950Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      STANDARD VOLTAGE CONDITION CHART

      Tester Connection Condition Specified Condition
      IA-1 - Body ground Always 10 to 14 V

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to Next Step 

  4. INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY 
    1. Measure the voltage according to the value(s) in the table below.
      Fig 4: Identifying Instrument Panel Junction Block Assembly Connector Terminals
      G04378951Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      STANDARD VOLTAGE CONDITION CHART

      Tester Connection Condition Specified Condition
      II-4 - Body ground Always 10 to 14 V

    NG: REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY 

    OK: Go to Next Step 

  5. CHECK HARNESS AND CONNECTOR (INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY - BODY GROUND) 
    1. Disconnect the connector 1F from the instrument panel junction block assembly.
    2. Measure the resistance according to the value(s) in the table below.
      Fig 5: Identifying Instrument Panel Junction Block Assembly Connector Terminals
      G04378952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      STANDARD RESISTANCE CONDITION CHART

      Tester Connection Condition Specified Condition
      IF-10 - Body ground Always Below 1

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to Next Step 

  6. CHECK HARNESS AND CONNECTOR (IGNITION SWITCH CIRCUIT) 
    1. Inspect the harness and connectors related to ignition switch, referring to the wiring diagram.

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE