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Inspection Procedure

WARNING: This page is about a different car, the 2006 Toyota Avalon. However, it is still accessible from the selected car via links, so may be relevant.
  1. PERFORM ACTIVE TEST BY INTELLIGENT TESTER 
    1. Connect the intelligent tester to DLC3.
    2. Turn the ignition switch on (IG) and turn the intelligent tester main switch on.
    3. Select the item below in the ACTIVE TEST and then check that the relay operates.
      BODY ECU TEST DETAILS

      Item Test Details Diagnostic Note
      F FOG LIGHT RLY Front fog light relay ON / OFF -

    OK: 

    Front fog lights come on. 

    NG: Go to step 2 

    OK: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE  

  2. INSPECT RELAY 
    1. Inspect front fog relay continuity.
      1. Remove the front fog relay from the instrument panel J/B.
        Fig 1: Identifying Relay Test Terminals
        G04036614Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Measure the resistance according to the value(s) in the table below.
        STANDARD RESISTANCE CONDITION CHART

        Tester Connection Specified Condition
        3 - 5 10 k or higher
        3 - 5 Below 1 (When battery voltage is applied to terminal 1-2)
    2. Inspect TAIL relay continuity.
      1. Remove the tail relay from the instrument panel J/B.
        Fig 2: Identifying Relay Test Terminals
        G04378962Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Measure the resistance according to the value(s) in the table below.
        STANDARD RESISTANCE CONDITION CHART

        Tester Connection Specified Condition
        3 - 5 10 k or higher
        3 - 5 Below 1 (When battery voltage is applied to terminal 1-2)
        3 - 4 Below 1 (When battery voltage is applied to terminal 1-2)

    NG: REPLACE RELAY 

    OK: Go to Next Step 

  3. INSPECT HARNESS AND CONNECTOR (BATTERY - INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY) 
    1. Measure the voltage according to the value(s) in the table below.
      Fig 3: Identifying Instrument Panel Junction Block Assembly Connector Terminals
      G04378963Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      STANDARD VOLTAGE CONDITION CHART

      Tester Connection Condition Specified Condition
      IA-1 - Body ground Always 10 to 14 V

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to Next Step 

  4. INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY 
    1. Measure the voltage according to the value(s) in the table below.
      Fig 4: Identifying Instrument Panel Junction Block Assembly Connector Terminals
      G04378964Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      STANDARD VOLTAGE CONDITION CHART

      Tester Connection Condition Specified Condition
      IC-1 - Body ground Light control switch TAIL and Front fog light switch OFF --> ON Below 1 V --> 10 to 14 V
      ID-5 - Body ground Light control switch TAIL and Front fog light switch OFF --> ON Below 1 V --> 10 to 14 V

    NG: Go to step 5 

    OK: REPAIR OR REPLACE HARNESS OR CONNECTOR 

  5. INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY 
    1. Measure the voltage according to the value(s) in the table below.
      Fig 5: Identifying Instrument Panel Junction Block Assembly Connector Terminals
      G04378965Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      STANDARD VOLTAGE CONDITION CHART

      Tester Connection Condition Specified Condition
      IL-3 - Body ground Light control switch OFF --> TAIL Below 1 V --> 10 to 14 V

    NG: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE  

    OK: Go to Next Step 

  6. CHECK HARNESS AND CONNECTOR (INSTRUMENT JUNCTION BLOCK ASSEMBLY CIRCUIT) 
    1. Measure the voltage according to the value(s) in the table below.
      Fig 6: Identifying Instrument Panel Junction Block Assembly Connector Terminals
      G04378966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      STANDARD VOLTAGE CONDITION CHART

      Tester Connection Condition Specified Condition
      IL-4 - Body ground Light control switch OFF --> TAIL Below 1 V --> 10 to 14 V

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to Next Step 

  7. CHECK HARNESS AND CONNECTOR (BODY ECU - INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY) 
    1. Disconnect the D9 connector of the multiplex network body ECU and the II connector of the instrument panel junction block assembly.
    2. Measure the resistance according to the value(s) in the table below.
      Fig 7: Identifying Instrument Panel Junction Block Assembly Connector Terminals
      G04378967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      STANDARD RESISTANCE CONDITION CHART

      Tester Connection Condition Specified Condition
      D9-7 - II-8 Always Below 1

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE