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Intake Air Control System (1MZ-FE/3MZ-FE): Inspection

  1. INSPECT INTAKE AIR CONTROL VALVE ASSY NO. 1 (1MZ-FE ONLY) 
    1. With vacuum of 26.7 kPa (200 mm Hg, 7.9 in. Hg) applied to the actuator, check that the IAC valve closes.
    2. 1 minute after applying the vacuum, check that the IAC valve remains closed.

    If the result is not as specified, replace the IAC valve assy No. 1.

    Fig 1: Inspecting Intake Air Control Valve Assy No.1
    G04391592Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Do not adjust the screw.
  2. INSPECT INTAKE AIR CONTROL VALVE ASSY NO. 2 
    1. Apply 26.7 kPa (200 mmHg, 7.9 in.Hg) of vacuum to the actuator. Check if the actuator rod pulls the lever and causes the valve to rotate open, as shown in the illustration.
    2. One minute after applying the vacuum, check that the actuator rod does not return.

    If the result is not as specified, replace the IAC valve assy No. 2.

    Fig 2: Inspecting Intake Air Control Valve Assy No. 2
    G04391593Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSPECT INTAKE AIR CONTROL VALVE ASSY NO. 3 
    1. Apply 26.7 kPa (200 mmHg, 7.9 in.Hg) of vacuum to the actuator. Check if the valve rotates open, as shown in the illustration.
    2. Apply the vacuum for one minute. The actuator should continue to be keeping the valve open.

    If the result is not as specified, replace the IAC valve assy No. 3.

    Fig 3: Checking Valve Rotation
    G04391594Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSPECT VACUUM SWITCHING VALVE ASSY FOR ACIS 
    1. Cover port C with your finger, and check that air flows from port B to port A.
    2. Cover ports C with your finger, and check that air does not flow from port A to port B.
    3. Cover port A and C with your fingers, and apply 60 kPa (450 mmHg, 18 in.Hg) of vacuum to port B. Check that there is no change in the vacuum after one minute.
    Fig 4: Identifying Ports A, B And C
    G04391595Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If the result is not as specified, replace air cleaner cap.

  5. INSPECT VALVE ASSY, VACUUM SWITCHING FOR IAC VALVE NO. 1 (1MZ-FE ONLY) AND NO. 2 
    1. Check the VSV resistance.

      Standard: 

      TESTER CONNECTION AND SPECIFIED CONDITION TABLE

      Tester Connection Specified Condition
      1 - 2 33 to 39 Ω at 20°C (68°F)
      1 - Body ground
      2 - Body ground
      10 kΩ or higher
      Fig 5: Checking VSV Resistance
      G04391596Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If the result is not as specified, replace the VSV assy.

    2. Check VSV operation.
      1. Check that air flows from port E to the filter.
        Fig 6: Checking That Air Flows From Port E To Filter
        G04391597Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Apply battery voltage across the terminals.
      3. Check that air flows from port E to port F.

      If the result is not as specified, replace the VSV assy.

      Fig 7: Checking That Air Flows From Port E To Port F
      G04391598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSPECT VACUUM SWITCHING VALVE ASSY FOR IAC VALVE ASSY NO. 3 
    1. Check the VSV resistance.
      Fig 8: Checking VSV Resistance
      G04391599Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard: 

      TESTER CONNECTION AND SPECIFIED CONDITION TABLE

      Tester Connection Specified Condition
      1 - 2 37 to 44 Ω at 207deg;C (68°F)
      1 - Body ground
      2 - Body ground
      10 kΩ or higher

      If the result is not as specified, replace the VSV assy No. 3.

    2. Check VSV operation.
      1. Check that air flows from port E to the filter.
        Fig 9: Checking That Air Flows From Port E To Filter
        G04391600Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Apply battery voltage across the terminals. Check that air flows from port E to F.

      If the result is not as specified, replace the VSV assy No. 3.

      Fig 10: Checking That Air Flows From Port E To F
      G04391601Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002