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Instrument Panel Safety Pad Sub-ASSY: Replacement

HINT:

  1. TABLE OF BOLT, SCREW AND NUT 

    HINT:

    All bolts, screws and nuts relevant to installing and removing the instrument panel are shown along with their alphabet code in the table below.

    Fig 1: Bolts, Screws And Nuts Specification Chart
    G04394572Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. DISCONNECT BATTERY NEGATIVE TERMINAL (SEE  PRECAUTION  ) 
  3. REMOVE STEERING WHEEL COVER LOWER NO. 2 
  4. REMOVE STEERING WHEEL COVER LOWER NO. 3 
  5. REMOVE HORN BUTTON ASSY (See step 5 on  REPLACEMENT  ) 
  6. REMOVE STEERING WHEEL ASSY (See step 9 on  STEERING COLUMN ASSY (TMC MADE)  or  STEERING COLUMN ASSY (TMMK MADE)  ) 

    SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)

  7. REMOVE INSTRUMENT CLUSTER FINISH PANEL 
    1. Disengage the 4 clips and remove the instrument cluster finish panel.
    Fig 2: Identifying Instrument Cluster Finish Panel Clips
    G04394573Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE STEERING COLUMN COVER (See step 11 on  STEERING COLUMN ASSY (TMC MADE)  or  STEERING COLUMN ASSY (TMMK MADE)  ) 
  9. REMOVE HEADLAMP DIMMER SWITCH ASSY (SEE  HEADLAMP DIMMER SWITCH ASSY  ) 
  10. REMOVE WINDSHIELD WIPER SWITCH ASSY (SEE  WINDSHIELD WIPER SWITCH ASSY  ) 
  11. REMOVE COMBINATION METER ASSY 
    1. Remove the 2 screws and disengage the 2 clips.
    2. Pull out the combination meter assy, then disconnect the connectors.
    Fig 3: Identifying Combination Meter Assy Screws And Clips
    G04394574Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE FRONT DOOR SCUFF PLATE LH 
    1. Disengage the 7 claws and 4 clips then remove the front door scuff plate LH.
    Fig 4: Identifying Front Door Scuff Plate LH Claws And Clips
    G04394575Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE FRONT DOOR SCUFF PLATE RH 

    HINT:

    Use the same procedures for the RH side and LH side.

  14. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO. 1 
    1. Disengage the 3 claws and pin.
    2. Remove the instrument panel under cover sub-assy No.1.
    Fig 5: Identifying Instrument Panel Under Cover Sub-Assy No.1 Claws And Pin
    G04394576Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE COWL SIDE TRIM SUB-ASSY LH 
    1. Remove the clip.
    2. Disengage the 2 clips and remove the cowl side trim sub-assy LH.
    Fig 6: Identifying Cowl Side Trim Sub-Assy LH Clips
    G04394577Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE COWL SIDE TRIM SUB-ASSY RH 

    HINT:

    Use the same procedures for the RH side and LH side.

  17. REMOVE INSTRUMENT PANEL COIN BOX SUB-ASSY 
    1. Disengage the claw and remove the instrument panel coin box sub-assy.
    Fig 7: Removing Instrument Panel Coin Box Sub-Assy
    G04394578Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE INSTRUMENT PANEL SUB-ASSY UPPER 
    1. Disconnect the hood lock control cable.
    2. Using a screwdriver, open the instrument panel sub-assy upper cover.

      HINT:

      Tape the screwdriver tip before use.

    3. TMC made:

      Remove the bolt < E> and 2 screws < K>.

    4. TMMK made:

      Remove the bolt < D> and 2 screws < H>.

    5. Disengage the 3 clips.
    6. Disconnect the connectors and remove the instrument panel sub-assy upper.
    Fig 8: Removing Instrument Panel Sub-Assy Upper
    G04394579Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE INSTRUMENT PANEL INSERT LOWER 
    1. TMC made:

      Remove the 4 bolts < L>.

    2. TMMK made:

      Remove the 4 bolts < A>.

    3. Disengage the 2 claws and remove the instrument panel insert lower.
    Fig 9: Identifying Instrument Panel Insert Lower Claws And Bolts
    G04394580Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE AIR CONDITIONER CONTROL ASSEMBLY (AUTO AIR CONDITIONING) 
    1. Put in a hand from the position indicated in the illustration and push out the clip with fingers.
    2. Remove the remaining clips, disengage the claws, and then take off the air conditioner control assembly.
    NOTE:
    • Perform this procedure wearing the protection gloves.
    • Do not use any tools to avoid damage to the instrument panel safety pad sub-assembly.
    Fig 10: Identifying Air Conditioner Control Assembly Clips And Claws
    G04394581Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE AIR CONDITIONING PANEL SUB-ASSY (MANUAL AIR CONDITIONING) 

    HINT:

    Use the same procedures for the air conditioner control assembly and air conditioning panel sub-assy.

  22. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER 
    1. Remove the 4 bolts.
    2. Using a molding remover, disengage 5 clips, remove the instrument cluster finish panel sub-assy center with radio receiver assy, then disconnect the connectors.
    Fig 11: Identifying Instrument Cluster Finish Panel Sub-Assy Center Clips And Bolts
    G04394582Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE GLOVE COMPARTMENT DOOR PAD 
    1. Using a screwdriver, remove the glove compartment door pad.

    HINT:

    Tape the screwdriver tip before use.

    Fig 12: Removing Glove Compartment Door Pad Using A Screwdriver
    G04394583Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE INSTRUMENT PANEL SUB-ASSY LOWER 
    1. TMC made:

      Remove the bolt < E> and 4 screws < K>.

    2. TMMK made:

      Remove the bolt < D> and 4 screws < H>.

    3. Disengage the claw and clip and remove the instrument panel sub-assy lower.
    Fig 13: Identifying Instrument Panel Sub-Assy Lower Claw, Clip, Bolt And Screws
    G04394584Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE SHIFT LEVER KNOB SUB-ASSY (MANUAL TRANSAXLE) 
    1. Turn the shift lever knob sub-assy counterclockwise and remove the shift lever knob sub-assy.
  26. REMOVE CONSOLE PANEL UPPER REAR 
    1. Foot parking brake:

      Using a molding remover, disengage the claw and 8 clips and remove the console panel upper rear.

      HINT:

      Set the shift lever in the N position.

      Fig 14: Identifying Console Panel Upper Rear Claw And Clips
      G04394585Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Hand parking brake:

      Using a molding remover, disengage the claw and 8 clips and remove the console panel upper rear.

    HINT:

    Set the shift lever in the N position (Automatic transaxle).

    Fig 15: Identifying Console Panel Upper Rear Claw And Clips
    G04394586Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE CONSOLE BOX CARPET 
  28. REMOVE RR CONSOLE BOX 
    1. TMC made:

      Remove the 2 bolts < B> and 2 screws < I>.

    2. TMMK made:

      Remove the 2 bolts < C> and 2 screws < H>.

    3. Disengage the 2 claws and remove the RR console box.
    Fig 16: Identifying RR Console Box Claw, Bolts And Screws
    G04394587Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE CONSOLE PANEL SUB-ASSY 
    1. Using a molding remover, disengage the 4 clips.
    2. Disconnect the connectors and remove the console panel sub-assy.

    HINT:

    Set the shift lever in the N position (Automatic transaxle).

    Fig 17: Removing Console Panel Sub-Assy
    G04394588Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE CONSOLE BOX FRONT 
    1. Remove the 2 nuts < M>.
    2. Disengage the 2 claws and remove the console box front.
    Fig 18: Identifying Console Box Front Claws And Nuts
    G04394589Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER 
    1. TMC made:

      Remove the 2 screws < K>.

    2. TMMK made:

      Remove the 2 screws < H>.

    3. Disengage the 4 clips and remove the instrument panel finish panel lower center.
    Fig 19: Identifying Instrument Panel Finish Panel Lower Center Clips And Screws
    G04394590Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE FRONT PILLAR GARNISH LH (W/O CURTAIN SHIELD AIR BAG) 
    1. Using a molding remover, disengage the 2 clips and 2 claws then remove the front pillar garnish LH.
      Fig 20: Identifying Front Pillar Garnish LH Clips And Claws
      G04394591Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE FRONT PILLAR GARNISH LH (W/ CURTAIN SHIELD AIR BAG) 
    1. Using a screwdriver, open the cover and remove the bolt.

      HINT:

      Tape the screwdriver tip before use.

    2. Using a molding remover, disengage the clip and 2 claws then remove the front pillar garnish LH.
    Fig 21: Identifying Front Pillar Garnish LH Bolt, Clip And Claw
    G04394592Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE FRONT PILLAR GARNISH RH (W/O CURTAIN SHIELD AIR BAG) 

    HINT:

    Use the same procedures for the RH side and LH side.

  35. REMOVE FRONT PILLAR GARNISH RH (W/ CURTAIN SHIELD AIR BAG) 

    HINT:

    Use the same procedures for the RH side and LH side.

  36. REMOVE INSTRUMENT PANEL SPEAKER PANEL SUB-ASSY NO. 2 
    1. Using a screwdriver, disengage the 2 clips and 2 claws.

      HINT:

      Tape the screwdriver tip before use.

    2. Remove the instrument panel speaker panel sub-assy No.2.
    Fig 22: Identifying Instrument Panel Speaker Panel Sub-Assy No.2 Clips And Claws
    G04394593Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. REMOVE INSTRUMENT PANEL SPEAKER PANEL SUB-ASSY 

    HINT:

    Use the same procedures for the instrument panel speaker panel sub-assy and instrument panel speaker panel sub-assy No.2.

  38. REMOVE FRONT NO. 2 SPEAKER ASSY (SEE  REPLACEMENT  ) 
  39. DISCONNECT PASSENGER AIRBAG CONNECTOR (See step 11 on  REPLACEMENT  ) 
  40. REMOVE INSTRUMENT PANEL SAFETY PAD CAP 
    1. Using a screwdriver, remove the instrument panel safety pad cap.

    HINT:

    Tape the screwdriver tip before use.

    Fig 23: Removing Instrument Panel Safety Pad Cap Using A Screwdriver
    G04394594Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY W/FRONT PASSENGER AIRBAG ASSY 
    1. TMC made:

      Remove the 2 screws < G> < I>, nut < N> and 5 bolts < A> < F>.

    2. TMMK made:

      Remove the 2 screws < H> or < J> < G>, nut < M> and 4 bolts < A> < F>.

    3. Disconnect the connectors.
    4. Disengage the 5 pins and remove the instrument panel safety pad sub-assy with front passenger airbag assy.
    Fig 24: Removing Instrument Panel Safety Pad Sub-Assy (TMC Made)
    G04394595Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 25: Removing Instrument Panel Safety Pad Sub-Assy (TMMK Made)
    G04394596Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. REMOVE INSTRUMENT PANEL REGISTER ASSY NO. 2 
    1. Disengage the 3 clips and 3 claws.
    2. Remove the instrument panel register assy No.2.
  43. REMOVE INSTRUMENT PANEL REGISTER ASSY NO. 1 
    1. Disengage the 3 clips and 3 claws.
    2. Remove the instrument panel register assy No.1.
  44. REMOVE GLOVE BOX LAMP ASSY 
    1. Disengage the 4 claws and remove the glove box lamp assy.
  45. REMOVE AUTOMATIC LIGHT CONTROL SENSOR 
    1. Using a screwdriver, remove the automatic light control sensor.

    HINT:

    Tape the screwdriver tip before use.

    Fig 26: Removing Automatic Light Control Sensor Using A Screwdriver
    G04394597Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE COOLER (SOLAR SENSOR) THERMISTOR (AUTO AIR CONDITIONING) 
    1. Remove the cooler (solar sensor) thermistor.
    NOTE: Do not pry the cooler (solar sensor) thermistor off from the upper side.
    Fig 27: Removing Cooler (Solar Sensor) Thermistor
    G04394598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE SPARE SWITCH HOLE COVER (MANUAL AIR CONDITIONING) 
  48. REMOVE SIDE DEFROSTER NOZZLE DUCT NO. 2 
    1. TMC made:

      Remove the screw < I> and side defroster nozzle duct No.2.

    2. TMMK made:

      Remove the screw < H> or < J> and side defroster nozzle duct No.2.

  49. REMOVE SIDE DEFROSTER NOZZLE DUCT NO. 1 
    1. TMC made:

      Remove the screw < I> and side defroster nozzle duct No.1.

    2. TMMK made:

      Remove the screw < H> or < J> and side defroster nozzle duct No.1.

  50. REMOVE DEFROSTER NOZZLE ASSY 
    1. TMC made:

      Remove the 5 screws < I> and defroster nozzle assy.

    2. TMMK made:

    Remove the 5 screws < H> or < J> and defroster nozzle assy.

  51. REMOVE HEATER TO REGISTER DUCT NO. 1 
    1. TMC made:

      Remove the 2 screws < I> and heater to register duct No.1.

    2. TMMK made:

      Remove the 2 screws < H> or < J> and heater to register duct No.1.

  52. REMOVE HEATER TO REGISTER DUCT NO. 3 
    1. TMC made:

      Remove the 2 screws < I> and heater to register duct No.3.

    2. TMMK made:

      Remove the 2 screws < H> or < J> and heater to register duct No.3.

  53. REMOVE HEATER TO REGISTER DUCT NO. 2 
    1. TMC made:

      Remove the screw < I> and heater to register duct No.2.

    2. TMMK made:

      Remove the screw < H> or < J> and heater to register duct No.2.

  54. REMOVE DEFROSTER NOZZLE GARNISH NO. 1 
    1. Disengage the 5 clips and remove the defroster nozzle garnish No.1.
  55. REMOVE INSTRUMENT PANEL PIN NO. 1 
    1. TMC made:

      Remove the 2 screws < I> and 2 instrument panel pin No.1.

    2. TMMK made:

      Remove the 2 screws < H> or < J> and 2 instrument panel pin No.1.

  56. REMOVE FRONT PASSENGER AIRBAG ASSY (See step 11 on  REPLACEMENT  ) 
  57. INSTALL FRONT PASSENGER AIRBAG ASSY (See step 23 on  REPLACEMENT  ) 
  58. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSY W/FRONT PASSENGER AIRBAG ASSY 
    1. Engage the 5 pins.
    2. Connect the connectors.
    3. TMC made:

      Install the instrument panel safety pad sub-assy w/ front passenger airbag assy with the 2 screws < G> < I>, nut < N>, and 5 bolts < A> < F>.

      Torque: 

      Bolt < F>: 20 N.m (204 kgf.cm, 15 ft.lbf) 

    4. TMMK made:

      Install the instrument panel safety pad sub-assy w/ front passenger airbag assy with the 2 screws < H> or < J> < G>, nut < M>, and 4 bolts < A> < F>.

      Torque : 

      Bolt < F>: 20 N.m (204 kgf.cm, 15 ft.lbf) 

    Fig 28: Installing Instrument Panel Safety Pad Sub-Assy (TMC Made)
    G04394599Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 29: Installing Instrument Panel Safety Pad Sub-Assy (TMMK Made)
    G04394600Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  59. INSTALL FRONT PILLAR GARNISH LH (W/ CURTAIN SHIELD AIR BAG) 
    1. Engage the 2 claws and clip.
    2. Install the front pillar garnish with the bolt.

      Torque: 

      7.5 to 20 N.m (77 to 204 kgf.cm, 67 in.lbf to 14 ft.lbf) 

      Fig 30: Identifying Front Pillar Garnish Claws, Clip And Bolt
      G04394601Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  60. INSTALL FRONT PILLAR GARNISH RH (W/ CURTAIN SHIELD AIR BAG) 

    HINT:

    Use the same procedures for the RH side and LH side.

  61. CENTER SPIRAL CABLE (SEE  REPLACEMENT  ) 
  62. INSTALL STEERING WHEEL ASSY (See step 65 on  STEERING COLUMN ASSY (TMC MADE)  or step 58 on  STEERING COLUMN ASSY (TMMK MADE)  ) 
  63. INSTALL HORN BUTTON ASSY (See step 6 on  REPLACEMENT  ) 
  64. INSPECT HORN BUTTON ASSY (See step 8 on  REPLACEMENT  ) 
  65. INSPECT SRS WARNING LIGHT (See step 5 on  DIAGNOSIS SYSTEM  ) 
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