LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2006 >> Avalon XLS >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission - U151E >> Valve Body Assembly >> Installation

Valve Body Assembly: Installation

  1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY 
    1. Install the shift solenoid valve SL1 to the valve body assembly with the bolt.

      Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf) 

      Fig 1: Identifying Shift Solenoid Valve SL1
      G04377462Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the shift solenoid valve SL2 to the valve body assembly with the bolt.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      Fig 2: Locating Shift Solenoid Valve SL2
      G04377463Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the shift solenoid valve DSL to the valve body assembly with the bolt.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      Fig 3: Identifying Shift Solenoid Valve DSL
      G04377464Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the shift solenoid valve SR to the valve body assembly.
      Fig 4: Identifying Shift Solenoid Valve SR
      G04377465Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the shift solenoid valve S4 to the valve body assembly with the bolt.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      Fig 5: Identifying Shift Solenoid Valve S4
      G04377466Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the shift solenoid valve SL3 and SLT to the valve body assembly.
    7. Install the lock plate to the valve body assembly with the bolt.

      Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf) 

      Fig 6: Identifying Lock Plate To Valve Body Assembly
      G04425209Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Install the spring and check ball body.
      Fig 7: View Of Check Ball Body And Spring
      G04496475Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Align the groove of the manual valve with the pin of the lever.
      Fig 8: Tightening Bolts
      G04377469Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Install the 17 bolts.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      NOTE:
      • Push the valve body against the accumulator piston springs and check ball body to install the valve body.
      • First, temporarily tighten the bolts marked with (1) in Fig 9 because they are positioning bolts.

      Bolt length: 

      Bolt A: 

      41 mm (1.614 in.) 

      Bolt B: 

      57 mm (2.244 in.) 

      Bolt C: 

      25 mm (0.984 in.) 

  2. INSTALL VALVE BODY OIL STRAINER ASSEMBLY 
    Fig 9: View Of O-Ring And Oil Strainer
    G04377470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Coat a new O-ring with ATF.
    2. Install the O-ring to the oil strainer.
    3. Install the oil strainer with the 3 bolts.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      Fig 10: View Of Oil Strainer And Bolts
      G04089507Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL TRANSMISSION WIRE 
    Fig 11: Locating ATF Temperature Sensor And Solenoids
    G04088501Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Coat the O-ring with ATF.
    2. Install the ATF temperature sensor with the lock plate and bolt.

      Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf) 

    3. Connect the 7 shift solenoid valve connectors.
  4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY 
    1. Install the 2 magnets in the oil pan.
    2. Apply seal packing or equivalent to the 18 bolts.

      Seal packing: 

      THREE BOND 2430 or equivalent 

    3. Install the oil pan and new gasket with the 18 bolts to the transaxle case.
      Fig 12: Identifying Magnets In Oil Pan
      G04384804Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf) 

      NOTE: Tighten the bolts within 10 minutes of sealant application.
  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  6. ADD AUTOMATIC TRANSAXLE FLUID 
    Fig 13: Identifying Oil Pan Bolts
    G04088494Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. CHECK FLUID LEVEL IN AUTOMATIC TRANSAXLE (See  AUTOMATIC TRANSAXLE FLUID  ) 
  8. INSTALL ENGINE UNDER COVER RH 
  9. RESET MEMORY 

    HINT:

    (See AUTOMATIC TRANSAXLE SYSTEM )

  10. PERFORM INITIALIZATION 

    HINT:

    Some systems need initialization after reconnecting the cable to the negative battery terminal (See AUTOMATIC TRANSAXLE SYSTEM ).