Inspection Procedure
- INSPECT ALL DOORS LOCK/UNLOCK OPERATION
- All the doors can be locked/unlocked simultaneously using the following items:
- Door control switch on the master switch (switch operation)
- Door control switch on the front passenger side (switch operation)
- Door key cylinder linked with driver side door lock (key operation)
- If all the doors cannot be locked/unlocked simultaneously, proceed to the next step according to the malfunctioning part shown in the table below.
Result
MALFUNCTIONING PART REFERENCEMalfunctioning part Proceed to Door control switch on master switch A Door control switch on front passenger side B Driver side door key cylinder C Door control switch on master switch and driver side door key cylinder D All items listed above are malfunctioning E
B: Go to step 4
C: Go to step 6
D: Go to step 9
E: Go to step 14
A: Go to next step
- All the doors can be locked/unlocked simultaneously using the following items:
- INSPECT POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY (DOOR CONTROL SWITCH)
- Measure the resistance of the door control switch.
Resistance
RESISTANCE SPECIFIED CONDITIONTester Connection Switch Condition Specified Condition 1 (E) - 10*1 (L)
1 (E) - 14*2 (L)Lock Below 1Ω 1 (E) - 10*1 (L)
1 (E) - 14*2 (L)
1 (E) - 18*1 (UL)
1 (E) - 11*2 (UL)OFF 10 kΩ or higher 1 (E) - 18*1 (UL)
1 (E) - 11*2 (UL)Unlock Below 1Ω
NG: REPLACE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY
OK: GO TO NEXT STEP
- Measure the resistance of the door control switch.
- CHECK WIRE HARNESS (MASTER SWITCH - INSTRUMENT PANEL J/B AND BODY GROUND)
- Disconnect the D8 switch connector.
- Disconnect the 2K J/B connector.
- Measure the resistance of the wire harness side connectors.
Resistance
RESISTANCE SPECIFIED CONDITIONTester Connection Specified Condition D8-10*1 (L) - 2K-15 (L1) Below 1Ω D8-14*2 (L) - 2K-15 (L1) Below 1Ω D8-18*1 (UL) - 2K-12 (UL1) Below 1Ω D8-11*2 (UL) - 2K-12 (UL1) Below 1Ω D8-1 (E) - Body ground Below 1Ω D8-10*1 (L) or 2K-15 (L1) - Body ground 10 kΩ or higher D8-14*2 (L) or 2K-15 (L1) - Body ground 10 kΩ or higher D8-18*1 (UL) or 2K-12 (UL1) - Body ground 10 kΩ or higher D8-11*2 (UL) or 2K-12 (UL1) - Body ground 10 kΩ or higher
NG: REPAIR OR REPLACE HARNESS AND CONNECTOR
OK: REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY (MULTIPLEX NETWORK BODY ECU)
- INSPECT DOOR CONTROL SWITCH ASSEMBLY
- Measure the resistance of the switch.
Resistance
RESISTANCE SPECIFIED CONDITIONTester Connection Switch Condition Specified Condition 3 (E) - 6 (L) Lock Below 1Ω 3 (E) - 5 (UL)
3 (E) - 6 (L)OFF 10 kΩ or higher 3 (E) - 5 (UL) Unlock Below 1Ω
NG: REPLACE DOOR CONTROL SWITCH ASSEMBLY
OK: GO TO NEXT STEP
- Measure the resistance of the switch.
- CHECK WIRE HARNESS (DOOR CONTROL SWITCH - INSTRUMENT PANEL J/B AND BODY GROUND)
- Disconnect the D9 switch connector.
- Disconnect the 2J J/B connector.
- Measure the resistance of the wire harness side connectors.
Resistance
RESISTANCE SPECIFIED CONDITIONTester Connection Specified Condition D9-6 (L) - 2J-3 (L1) Below 1Ω D9-5 (UL) - 2J-4 (UL1) Below 1Ω D9-3 (E) - Body ground Below 1Ω D9-6 (L) or 2J-3 (L1) - Body ground 10 kΩ or higher D9-5 (UL) - 2J-4 (UL1) - Body ground 10 kΩ or higher
NG: REPAIR OR REPLACE HARNESS AND CONNECTOR
OK: REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY (MULTIPLEX NETWORK BODY ECU)
- INSPECT FRONT DOOR LOCK ASSEMBLY LH (DOOR LOCK MOTOR)
- Apply battery voltage to the door lock and check operation of the door lock motor.
OK
DOOR LOCK MOTOR OPERATION CONDITIONSMeasurement Condition Specified Condition Battery positive (+) --> Terminal 4
Battery negative (-) --> Terminal 1Lock Battery positive (+) --> Terminal 1
Battery negative (-) --> Terminal 4Unlock
NG: REPLACE FRONT DOOR LOCK ASSEMBLY LH
OK: GO TO NEXT STEP
- Apply battery voltage to the door lock and check operation of the door lock motor.
- INSPECT FRONT DOOR LOCK ASSEMBLY LH (DOOR LOCK AND UNLOCK SWITCH AND POSITION SWITCH)
- Measure the resistance of the door lock and unlock switch and position switch.
Resistance:
Door lock and unlock switch
DOOR LOCK AND UNLOCK SWITCH RESISTANCE SPECIFIED CONDITIONTester Connection Door Lock Condition Specified Condition 7 - 9 Lock Below 1Ω 7 - 9, 7 - 10 OFF 10 kΩ or higher 7 - 10 Unlock Below 1Ω Position switch
POSITION SWITCH RESISTANCE SPECIFIED CONDITIONTester Connection Door Lock Condition Specified Condition 7 - 8 Lock 10 kΩ or higher 7 - 8 Unlock Below 1Ω
NG: REPLACE FRONT DOOR LOCK ASSEMBLY LH
OK: GO TO NEXT STEP
- Measure the resistance of the door lock and unlock switch and position switch.
- CHECK WIRE HARNESS (DOOR LOCK - MPX BODY ECU, INSTRUMENT PANEL J/B - BODY GROUND)
- Disconnect the D7 lock connector.
- Disconnect the B8 ECU connector.
- Disconnect the 2K J/B connector.
- Measure the resistance of the wire harness side connectors.
Resistance
WIRE HARNESS SIDE CONNECTORS RESISTANCE SPECIFIED CONDITIONTester Connection Specified Condition D7-4 - 2K-2 (ACT+) Below 1Ω D7-1 - B8-4 (ACTD) Below 1Ω D7-9 - 2K-16 (L2) Below 1Ω D7-10 - B8-8 (UL3) Below 1Ω D7-8 - B8-7 (LSWD) Below 1Ω D7-7 - Body ground Below 1Ω D7-4 or 2K-2 (ACT+) - Body ground 10 kΩ or higher D7-1 or B8-4 (ACTD) - Body ground 10 kΩ or higher D7-9 or 2K-16 (L2) - Body ground 10 kΩ or higher D7-10 or B8-8 (UL3) - Body ground 10 kΩ or higher D7-8 or B8-7 (LSWD) - Body ground 10 kΩ or higher
NG: REPAIR OR REPLACE HARNESS AND CONNECTOR
OK: REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY (MULTIPLEX NETWORK BODY ECU)
- INSPECT FRONT DOOR LOCK ASSEMBLY LH (DOOR LOCK MOTOR)
- Apply battery voltage to the door lock and check operation of the door lock motor.
OK
DOOR LOCK MOTOR OPERATION SPECIFIED CONDITIONMeasurement Condition Specified Condition Battery positive (+) --> Terminal 4
Battery negative (-) --> Terminal 1Lock Battery positive (+) --> Terminal 1
Battery negative (-) --> Terminal 4Unlock
NG: REPLACE FRONT DOOR LOCK ASSEMBLY LH
OK: GO TO NEXT STEP
- Apply battery voltage to the door lock and check operation of the door lock motor.
- INSPECT FRONT DOOR LOCK ASSEMBLY LH (DOOR LOCK AND UNLOCK SWITCH AND POSITION SWITCH)
- Measure the resistance of the door lock and unlock switch and position switch.
Resistance:
Door lock and unlock switch
DOOR LOCK AND UNLOCK SWITCH RESISTANCE SPECIFIED CONDITIONTester Connection Door Lock Condition Specified Condition 7 - 9 Lock Below 1Ω 7 - 9
7 - 10OFF 10 kΩ or higher 7 - 10 Unlock Below 1Ω Position switch
POSITION SWITCH RESISTANCE SPECIFIED CONDITIONTester Connection Door Lock Condition Specified Condition 7 - 8 Lock 10 kΩ or higher 7 - 8 Unlock Below 1Ω
NG: REPLACE FRONT DOOR LOCK ASSEMBLY LH
OK: GO TO NEXT STEP
- Measure the resistance of the door lock and unlock switch and position switch.
- CHECK WIRE HARNESS (DOOR LOCK - MPX BODY ECU, INSTRUMENT PANEL J/B - BODY GROUND)
- Disconnect the D7 lock connector.
- Disconnect the B8 ECU connector.
- Disconnect the 2K J/B connector.
- Measure the resistance of the wire harness side connectors.
Resistance
WIRE HARNESS SIDE CONNECTORS RESISTANCE SPECIFIED CONDITIONTester Connection Specified Condition D7-4 - 2K-2 (ACT+) Below 1Ω D7-1 - B8-4 (ACTD) Below 1Ω D7-9 - 2K-16 (L2) Below 1Ω D7-10 - B8-8 (UL3) Below 1Ω D7-8 - B8-7 (LSWD) Below 1Ω D7-7 - Body ground Below 1Ω D7-4 or 2K-2 (ACT+) Body ground 10 kΩ or higher D7-1 or B8-4 (ACTD) Body ground 10 Ω or higher D7-9 or 2K-16 (L2) Body ground 10 kΩ or higher D7-10 or B8-8 (UL3) Body ground 10 kΩ or higher D7-8 or B8-7 (LSWD) Body ground 10 kΩ or higher
NG: REPAIR OR REPLACE HARNESS AND CONNECTOR
OK: GO TO NEXT STEP
- INSPECT POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY (DOOR CONTROL SWITCH)
- Measure the resistance of the door control switch.
Resistance
DOOR CONTROL SWITCH RESISTANCE SPECIFIED CONDITIONTester Connection Switch Condition Specified Condition 1 (E) - 10*1 (L)
1 (E) - 14*2 (L)Lock Below 1Ω 1 (E)- 10*1 (L)
1 (E) - 14*2 (L)
1 (E) - 18*1 (UL)
1 (E) - 11*2 (UL)OFF 10 kΩ or higher 1 (E) - 18*1 (UL)
1 (E) - 11*2 (UL)Unlock Below 1Ω
NG: REPLACE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY
OK: GO TO NEXT STEP
- Measure the resistance of the door control switch.
- CHECK WIRE HARNESS (MASTER SWITCH - INSTRUMENT PANEL J/B AND BODY GROUND)
- Disconnect the D8 switch connector.
- Disconnect the 2K J/B connector.
- Measure the resistance of the wire harness side connectors.
Resistance
WIRE HARNESS SIDE CONNECTORS RESISTANCE SPECIFIED CONDITIONTester Connection Specified Condition D8-10*1 (L) - 2K-15 (L1) Below 1Ω D8-14*2 (L) - 2K-15 (L1) Below 1Ω D8-18*1 (UL) - 2K-12 (UL1) Below 1Ω D8-11*2 (UL) - 2K-12 (UL1) Below 1Ω D8-1 (E) - Body ground Below 1Ω D8-10*1 (L) or 2K-15 (L1) - Body ground 10 kΩ or higher D8-14*2 (L) or 2K-15 (L1) - Body ground 10 kΩ or higher D8-18*1 (UL) or 2K-12 (UL1) - Body ground 10 kΩ or higher D8-11*2 (UL) or 2K-12 (UL1) - Body ground 10 kΩ or higher
NG: REPAIR OR REPLACE HARNESS AND CONNECTOR
OK: REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY (MULTIPLEX NETWORK BODY ECU)
- INSPECT FUSE (ECU-B, DOOR1, D.C.C)
- Remove the ECU-B fuse from the instrument panel J/B.
- Remove the DOOR1 and D.C.C fuses from the engine room J/B.
- Measure the resistance of the fuse.
Resistance: Below 1Ω
NG: REPLACE FUSE
OK: GO TO NEXT STEP
- CHECK WIRE HARNESS (INSTRUMENT PANEL J/B - INSTRUMENT PANEL J/B, BAT AND GND)
- Disconnect the 2D, 2F, 2H, 2I and 2M instrument panel J/B connectors.
- Measure the voltage and resistance of the wire harness side connectors.
Voltage and resistance:
Voltage
VOLTAGE SPECIFIED CONDITIONSTester Connection Specified Condition 2D-16 (ALTB) - Body ground 10 to 14V VOLTAGE SPECIFIED CONDITIONSTester Connection Specified Condition 2I-7 - Body ground 10 to 14V Resistance
RESISTANCE SPECIFIED CONDITIONTester Connection Specified Condition 2F-1 (BECU) - 2H-2 Below 1Ω 2F-10 (GND1) - Body ground Below 1Ω 2M-9 (GND2) - Body ground Below 1Ω 2F-1 (BECU) or 2H-2 - Body ground 10 kΩ higher
NG: REPAIR OR REPLACE HARNESS AND CONNECTOR
OK: REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY (MULTIPLEX NETWORK BODY ECU)